Fully automatic ultrasonic integrated cleaning machine for double-layer turbocharger housing parts

Abstract

The invention relates to the field of washing of parts including a turbocharger shell and the like and in particular relates to a full-automatic ultrasonic integrated washing machine of a shell part of a double-layered type turbocharger. The washing machine is of a double-layered circulating reciprocating type structure formed by a lower-layer washing system and an upper-layer washing system, wherein the lower-layer washing system is internally provided with a feeding device, a high-pressure spraying chamber, an ultrasonic washing chamber, a low-pressure spraying chamber and a rinsing chamber in sequence; the feeding device, the high-pressure spraying chamber, the ultrasonic washing chamber, the low-pressure spraying chamber and the rinsing chamber are connected with one another through a lower-layer transmission line; the upper-layer washing system is internally provided with a hot air drying chamber, a workpiece oil immersing chamber, an air blower oil blowing chamber and a discharging device in sequence; the hot air drying chamber, the workpiece oil immersing chamber, the air blower oil blowing chamber and the discharging device are connected with one another through an upper-layer transmission line; and an output end of the lower-layer transmission line is connected with an input end of the upper-layer transmission line. The full-automatic ultrasonic integrated washing machine has a small transverse expansion area and a simple mechanical structure; and the part washing efficiency is improved, the working intensity of washing workers is alleviated and the machine is safe and environmentally friendly.

Description

technical field [0001] The invention relates to the field of cleaning parts such as turbocharger casings, and more specifically relates to a fully automatic ultrasonic integrated cleaning machine for double-layer turbocharger casing parts. Background technique [0002] With the rapid development of the automobile and internal combustion engine industry and the continuous advancement of science and technology, the exhaust gas turbocharger, as one of the main measures for engine energy saving and emission reduction, has been widely used in the fields of automobiles, ships, and aviation. In the production process of turbocharger, the cleaning process is an indispensable link in the processing process. The performance of the turbocharger is very high, and the quality of the cleaning process has an important impact on product quality and performance. [0003] For the field of cleaning technology, the technology has been continuously improved in recent years, and the products have...

AI Technical Summary

Problems solved by technology

However, the structure and shape of turbocharger products are complicated, and cleaning with existing technical equipment cannot meet the cleanliness requirements of the parts

Therefore, with the application of advanced manufacturing technology becoming more and more popular today, the automation degree of product production lines of many enterprises has been greatly improved, but at the end of the process, the traditional cleaning operation method-manual cleaning has not been improved accordingly. High strength, harsh working environment, cleaning fluid is not recycled or disposed of, and the product does not meet environmental protection requirements, which has become a bottleneck affecting production efficiency

A real problem faced by these enterprises is that although high-quality and high-precision turbocharger parts can be manufactured, due to the low efficiency and poor quality of the cleaning process, the performance of the turbocharger after assembly is seriously reduced

Moreover, the traditional turbocharger parts cleaning machine generally has a large working volume and occupies a large area of ​​the enterprise factory area, which is not conducive to the effective use of resources. It is imperative to develop a compact and efficient cleaning machine

On the other hand, during the cleaning process of supercharger parts, due to many cleaning procedures and manual cleaning is cumbersome, it often causes scratches and bumps on the workpiece, resulting in accidental damage to the parts

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