Numerical control gear hobbing control method for gear repairing

A control method and gear technology, applied to components with teeth, belts/chains/gears, gear teeth, etc., can solve problems such as difficult to improve machining accuracy, reduce costs, and difficult to reposition hobbing, to achieve precision and surface Effects of low roughness, cost reduction, and productivity improvement

Active Publication Date: 2016-05-18
中国科学院沈阳计算技术研究所有限公司
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Problems solved by technology

[0005] In view of the current development status of gear repair and the disadvantages of existing methods, the present invention proposes a numerically controlled gear hobbing process control method for gear repair, which applies hobbing to gear repair and solves the problem of difficult repositioning of hobbing gears. It is difficult to improve the original machining accuracy by performing secondary hobbing, which not only meets the repair requirements, but also improves production efficiency and greatly reduces costs

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  • Numerical control gear hobbing control method for gear repairing
  • Numerical control gear hobbing control method for gear repairing
  • Numerical control gear hobbing control method for gear repairing

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Embodiment Construction

[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and examples.

[0037] figure 1 Generally, the control process of the present invention is summarized.

[0038] The gear repair control process can be roughly divided into three stages: preparation stage, planning stage, and output stage. The three stages are described in detail below, and the entire gear restoration control process is elaborated in detail.

[0039] ①Preparation stage

[0040] This stage mainly completes the preparatory work before trajectory planning.

[0041] After the gear to be repaired is determined, the modulus of the selected tool is determined accordingly. Select the hob with the same modulus as the gear to be repaired, and adjust the installation angle of the cutter according to the direction of rotation and helix angle of the cutter and gear.

[0042] After the tool installation angle is determined, each axis of the system returns...

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Abstract

The invention provides a numerical control gear hobbing control method for gear repairing. The gear hobbing manner is used for repairing a gear with non-ideal surface roughness and precision, and therefore the gear reaches the machining requirement. Repeated tool setting is used for obtaining a reference point position, the ideal zero positions of all shafts are determined, and then a synchronous compensation algorithm is adopted to carry out hobbing on the gear to be repaired again; and the follow-up property of the shafts is improved, the machining process is more stable, the machining precision and the surface roughness are effectively improved, and the gear repairing aim is achieved. The problem that in the gear hobbing process, after a workpiece is disassembled, positioning cannot be carried out again is solved, the synchronous compensation algorithm is adopted to carry out hobbing on the gear to be repaired again, and as for the occasion with the non-specially-severe gear precision requirement, compared with traditional gear repairing methods of gear shaving, gear grinding and the like, the numerical control gear hobbing control method has the beneficial effects that the machining precision is met, meanwhile, the machining efficiency is greatly improved, and the repairing cost is greatly reduced.

Description

technical field [0001] The invention relates to the field of numerical control hobbing control, in particular to a numerical control hobbing processing control method for gear repair. Precise zero point positioning of the gear to be repaired, and then the synchronous compensation algorithm is used to continuously correct the command position of each linkage axis, and the workpiece is hobbed again to achieve the purpose of gear repair. Background technique [0002] With the continuous improvement of industrial production level, higher requirements have been put forward for the precision of standard parts such as gears, and the importance of gear repair has become increasingly prominent. At present, the main methods used in gear repair are shaving and grinding, but hobbing, which plays an important role in gear processing, has not been applied to this field, mainly because it is difficult to reposition the removed gear after reinstallation. For secondary hobbing, even if the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23F5/20B23F9/08
Inventor 黄冠刘荫忠崔满
Owner 中国科学院沈阳计算技术研究所有限公司
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