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72 results about "Ideal surface" patented technology

An ideal solid surface is flat, rigid, perfectly smooth, and chemically homogeneous, and has zero contact angle hysteresis. Zero hysteresis implies the advancing and receding contact angles are equal.

Method for nano reconstruction of surface texture of metal roller

ActiveCN101660033AEliminate or reduce surface deformation resistanceGrain refinementHigh pressureMaterials science
The invention relates to a method for the nano reconstruction of the surface texture of a metal roller, which comprises the following steps: 1) heating the matrix surface of a high-hardness metal roller by adopting an induction coil, wherein the temperature of the roller is between 0.2 and 0.5Tm DEG C, and the Tm is the melting point of a roller material; 2) using high pressure gas and a nozzle toaccelerate hard metal particles with the diameter between 40 and 500 microns to the supersonic speed to form a supersonic speed gas-solid two-phase flow to bombard the surface of the roller, performmicro-forging deformation on a surface layer material of the roller, and bombard the surface layer material so as to ensure that the surface layer of the roller generates strong partial plastic deformation and crystal grains are thinned to the nano magnitude; and 3) adopting a high-speed gas flow to perform quick cooking on the surface of the roller, wherein the cooling speed is between 50 and 200DEG C per second, and the cooling gas may be an inert gas or a reducing gas. The method achieves the surface nano reinforcement of high-hardness roller workpieces, obtains ideal surface nano-grain layers and ultrafine grain layers, and can perform online adjustment on the texture of the processed roller workpieces to ensure the stability of the texture.
Owner:BAOSHAN IRON & STEEL CO LTD

Brittle material grinding process modeling simulation method

The invention discloses a brittle material grinding process simulation method, belongs to the field of micro-nano ultraprecision machining numeric simulation, and relates to a three-dimensional micro-nano single grain grinding simulation method based on a smoothed particle hydrodynamics method. The method comprises the steps of firstly setting the sizes of a grinding grain and a machined material; secondly, building a three-dimensional single grinding grain finite element model in ANSYS, building an SPH model of a workpiece material in LS-PrePost, setting related model parameters, and performing calculation in LS-DYNA; and finally, analyzing a simulation result. According to the simulation method, data such as a stress, a strain, density and the like in the grinding process can be obtained more clearly and accurately; a brittle material is removed in a plastic region by controlling a processing depth, and a damage mechanism of the brittle material is analyzed, so that relatively ideal surface quality is obtained; and a large amount of labor costs, experimental costs and economic costs are reduced and the difficult problem of difficult online observation of an experimental method is avoided.
Owner:DALIAN UNIV OF TECH

Preparation method for 420 stainless steel composite coating cold-sprayed on magnesium alloy surface

The invention relates to a preparation method for a 429 stainless steel composite coating sprayed on a magnesium alloy surface. The preparation method comprises the steps that 95-40wt% of 420 stainless steel powder and 5-60wt% of hard reinforcement phase material powder according to a powder mixing ratio; the above two kinds of powder are placed in a mechanical material mixing machine to be mixed so that coating powder is prepared; the magnesium alloy base material surface is sequentially subjected to acetone cleaning and sand-blasting roughening treatment; the coating powder is arranged in a powder conveying device of cold-spraying equipment; then a magnesium alloy base material is fixed on a spraying clamp, and the 420 stainless steel composite coating is manufactured on the magnesium alloy base material surface with a cold-spraying technique; and the hard reinforcement phase material is one or more of SiC, Al2O3, TiC, WC-12Co, WC-17Co, WC-CoCr, WC-NiCr. The preparation method is simple in technique; thermal influence on the magnesium alloy base material is small by adopting the cold-spraying technique; the prepared composite coating is combined with the base body firmly; the structure is compact and uniform; the coating has good corrosion-resistance and abrasion-resistance, and is an ideal surface reinforcement coating for surfaces of the magnesium alloy and components of the magnesium alloy.
Owner:CHINA WEAPON SCI ACADEMY NINGBO BRANCH

Four-dimensional skate edge grinding apparatus

InactiveCN101407032ACompact structureGood mechanical transmission performanceOther manufacturing equipments/toolsSurface roughnessEngineering
The invention discloses a four-dimensional ice skate sharpening device, which is characterized in that a bracket (2) and a moving platform (8) are connected through three moving branched chains (5, 6, 7) with same structures; in the moving branched chains, four connecting rods (14, 15, 16, 21) are connected with four rotating pairs to form a parallelogram mechanism respectively; the connecting rod (14) is connected with the moving platform (8) through a first rotating pair (13), the connecting rod (16) is connected with a connecting plate (17) fixedly connected with the front end of a guide bar (18) through a second rotating pair (20), and the connecting plate (17) is connected with a push rod of a linear motor (19); and an angle control motor (9) is arranged on the moving platform (8), an oil stone support (4) is connected with an output shaft of the angle control motor (9), and an oil stone or an emery stick (3) is arranged on the oil stone support (4). Through the driving of the three linear motors (19) on the three moving branched chains (5, 6, 7) and the angle control motor (9) arranged on the moving platform (8), three-dimensional movement and one-dimensional rotation of the oil stone or the emery stick (3) can be achieved. The four-dimensional ice skate sharpening device has the advantages of concise structure, good manufacturability for machining and assembling, and the like, and can obtain ideal surface roughness of the ice skate edge and crossing surface texture.
Owner:YANSHAN UNIV

Cutting process simulation process for brittle materials

InactiveCN105512400AAvoid the difficult problem of online observationImprove surface qualitySpecial data processing applicationsMicro nanoSmoothed-particle hydrodynamics
The invention provides a cutting process simulation process for brittle materials, belongs to the field of micro-nano ultraprecision machining numerical simulation and relates to a three-dimensional micro-nano cutting machining simulation method based on an SPH (smoothed particle hydrodynamics) method. According to the simulation method, dimensions of a cutter and a workpiece material are set firstly; then a three-dimensional cutter finite element model is established in ANSYS, an SPH model of the workpiece material is established in LS-PrePost, parameters of contact, boundary, the material and the like are set, and calculation is performed in LS-DYNA; finally, a simulation result is analyzed, and whether the result meets the actual machining condition is judged. The simulation method has the advantages that data including stress, strain, density and the like in a cutting machining process can be obtained more clearly and more accurately, the brittle materials are removed from a ductile region through control of cutting depth, and acquisition of more ideal surface quality is more facilitated. A large quantity of labor cost, experimental cost and economic cost is saved, and the problem of on-line observation difficulty of an experimental method is solved.
Owner:DALIAN UNIV OF TECH

Generative fining characterization method for part key technology surface

The invention provides a generative fining characterization method for a part key technology surface. The method includes the first step of carrying out meshing on the surface to form a discrete point assembly and generating a new discrete point assembly with random deviation according to profile tolerance demands, the second step of carrying out interpolation on the discrete point assembly to form a spline surface in order to form an example with contour errors on an ideal surface, the third step of continuing to carry out high-density meshing on the surface of the contour errors to form a discrete point assembly and generating a new discrete point assembly with random deviation according to roughness demands, the fourth step of continuing to carrying out interpolation on the discrete point assembly to form a spline surface in order to form a fining characterization example with manufacturing errors on the surface of a part, and the fifth step of utilizing the new fining surface to replace an original surface on a part nominal model to form a new example with the manufacturing errors on an original part model. A part example set with the manufacturing errors can be reestablished repeatedly by repeating the steps, and the examples can reflect the actual engineering state of the part key technology surface on the whole. The generative fining characterization method has the advantages of being efficient, accurate and low in cost.
Owner:TSINGHUA UNIV +1

Titanium/aluminum solid-liquid composite casting forming method

The invention relates to a titanium/aluminum solid-liquid composite casting forming method, and belongs to the field of material processing engineering. The method is to prepare an aluminum-encapsulated titanium casting by placing solid titanium alloy in aluminum alloy melt, and a laboratory preparation technology comprises the following implementation steps of (1) obtaining a titanium alloy bar with a 3mm to 30mm diameter in a processing way, and turning and polishing the aluminum alloy bar for an ideal surface roughness; (2) chemically cleaning the surface of the prefabricated titanium bar to remove greasy dirt and oxides on the surface; (3) smelting the aluminum melt in a corundum crucible by adopting a pit type resistance furnace; (4) inserting the titanium bar which is previously completely processed into the melt at the temperature of 670 DEG C to 840 DEG C; (5) implementing heat preservation in the pit type furnace for 5 minutes to 15 hours, then taking the titanium bar out, and cooling the titanium bar in air to a room temperature. According to the titanium/aluminum solid-liquid composite casting forming method, the metallurgical bonding between pure titanium and pure aluminum, between titanium alloy and pure aluminum and between titanium alloy and aluminum alloy is realized by a solid-liquid composite casting method; an obtained composite casting is integrated with the characteristics i.e. lightness and corrosion resistance of titanium alloy and aluminum alloy, and has the performances, i.e. high strength and high toughness of the titanium alloy and easy heat transfer, electric conduction and the like of the aluminum alloy.
Owner:UNIV OF SCI & TECH BEIJING

Dry etching machine table and application method thereof

The invention discloses a dry etching machine table and an application method thereof, which belongs to the technical field of display and can be used for solving the technical problem of non-ideal surface temperature uniformity of a substrate during dry etching process. The dry etching machine table comprises a sealed process cavity for dry etching on the substrate, an upper-part electrode, a lower-part electrode, a plurality of temperature sensors and a cooling controller are arranged in the process cavity, the upper-part electrode is arranged at the top of the cavity, the lower-part electrode is arranged at the bottom of the cavity and is opposite to the upper-part electrode, the plurality of temperature sensors are arranged on the upper surface of the lower-part electrode, the cooling controller comprises a plurality of gas nozzles and a processor, one of the gas nozzles is arranged near each temperature sensor, when the substrate is placed on the lower-part electrode, the temperature sensors contact the lower surface of the substrate and are used for detecting the temperature of the substrate at the position where the temperature sensors are located and transmitting temperature values of the detected substrate to the cooling controller, and the processor of the cooling controller is used for controlling gas flow of each gas nozzle according to the temperature value detected by each temperature sensor at the same time.
Owner:SHENZHEN CHINA STAR OPTOELECTRONICS TECH CO LTD

Medical titanium material surface oxidization strengthening method

The invention discloses a medical titanium material surface oxidization strengthening method. According to the method, on the basis of an anodic oxidation two-step method, an organic acid solution isutilized as an electrolyte, short-time anodic oxidation is conducted, a bonding layer is formed at the interface position of the bottom of a TiO2 nano tube and a Ti substrate, and accordingly a novelshearing-resisting, abrasion-resisting and corrosion-resisting novel titanium (titanium alloy)-TiO2 nanotube engineering material is obtained. Compared with an existing TiO2 nanotube preparing technology, the technical problems that an ordinary anodic oxidation TiO2 nano tube is prone to stripping, and mechanical stability is poor are solved on the premise that material structures are not changed;meanwhile, the corrosion resisting performance of the TiO2 nano tube is improved, the bottleneck of limitation of actual TiO2 nano tube engineering material application is broken through, and the beneficial effects that cost is low, simpleness and rapidness are achieved, and additional equipment does not need to be introduced are achieved; and the medical titanium material surface oxidization strengthening method is an ideal surface modification technology applied to the medical titanium-based material, and the material has important application prospects in the biomedical field.
Owner:LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI

Metal reflector and manufacturing method thereof

The invention discloses a metal reflector which comprises a closed substrate, a mirror surface arranged on the surface of one end of the substrate, an internal interlayer lightweight structure and a back plate arranged on the surface of the other end of the base body. The mirror surface comprises a surface modification layer, a reflecting layer and a protective layer, and the protective layer is the outermost layer; the interlayer lightweight structure comprises a plurality of cavities and through holes connected through the cavities. An additive manufacturing and processing technology is adopted, so that the interlayer light-weight structure in the metal reflector is more flexible, the metal reflector not only meets the high-rigidity design of the reflector, but also is light in weight due to the interlayer light-weight structure; the integrated design is adopted; the design of the surface modification layer enables the precision to be defined as that the RMS value of the deviation value between the precision and an ideal surface is superior to 1/10 lambda, wherein lambda is equal to 632.8 nm; the design of the transition layer enhances the chemical and mechanical durability of the metal reflector, and improves the bonding strength between the metal reflector substrate and the surface modification layer.
Owner:CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI

Numerical control gear hobbing control method for gear repairing

The invention provides a numerical control gear hobbing control method for gear repairing. The gear hobbing manner is used for repairing a gear with non-ideal surface roughness and precision, and therefore the gear reaches the machining requirement. Repeated tool setting is used for obtaining a reference point position, the ideal zero positions of all shafts are determined, and then a synchronous compensation algorithm is adopted to carry out hobbing on the gear to be repaired again; and the follow-up property of the shafts is improved, the machining process is more stable, the machining precision and the surface roughness are effectively improved, and the gear repairing aim is achieved. The problem that in the gear hobbing process, after a workpiece is disassembled, positioning cannot be carried out again is solved, the synchronous compensation algorithm is adopted to carry out hobbing on the gear to be repaired again, and as for the occasion with the non-specially-severe gear precision requirement, compared with traditional gear repairing methods of gear shaving, gear grinding and the like, the numerical control gear hobbing control method has the beneficial effects that the machining precision is met, meanwhile, the machining efficiency is greatly improved, and the repairing cost is greatly reduced.
Owner:中国科学院沈阳计算技术研究所有限公司

Magnesium/solid and liquid magnesium composite casting forming method

ActiveCN104368791AExcellent interface tensile strengthExcellent shear mechanical propertiesGearingCylindersAviationMaterials processing
The invention provides a magnesium/solid and liquid magnesium composite casting forming method and belongs to the field of material machining engineering. According to the method, solid magnesium alloy is arranged in magnesium alloy melt for preparation of magnesium-coated magnesium castings. The method includes the following steps that (1) the solid magnesium alloy is machined, so that a required material type is acquired, and the ideal surface roughness is acquired through turning and grinding; (2) the surface of the prefabricated solid magnesium alloy is chemically washed, so that oil dirt and oxide on the surface are removed; (3) magnesium alloy with other components is smelted until the magnesium alloy is completely fused; (4) the treated magnesium alloy of the different material type is inserted in the magnesium alloy melt, wherein the temperature is kept between 610 DEG C to 690 DEG C in the inserting process; (5) after the treated magnesium alloy is inserted, the temperature is maintained for 5 min to 15 min, and then the whole melt is taken out and cooled through air to the indoor temperature. According to the solid and liquid magnesium composite casting forming method, the metallurgical combination purpose that an interface of the magnesium alloy with the different components is completely even is achieved, the defects of magnesium alloy with a single component are overcome, the interface is excellent in tensile resistance and shearing resistance mechanical property and high in ductility and toughness, and therefore the magnesium alloy is hopefully and widely applied to the fields of traffic, national defense, aviation, aerospace, chemical engineering and the like.
Owner:UNIV OF SCI & TECH BEIJING
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