This invention belongs to the field of
thermosetting polymer composite material preparation technology, and particularly to
graphene-reinforced high-density
epoxy composite materials for
casting molding and their preparation method. The method uses a two-component
epoxy resin
system as the continuous phase and
graphene as both a functional filler and a reinforcing filler. First, component A and component B are premixed in a specific ratio. Then,
graphene is added stepwise and mixed at
low speed. Subsequently, a vacuum degassing process is performed, followed by preheating the mold for
casting, a second vacuuming process, and step-curing at 80℃ / 140℃. The graphene is preferably one of high-purity multilayer graphene, few-layer graphene, or single-layer graphene, and the addition process can be carried out in two, three, or four steps depending on the number of
layers and the difference in
bulk density. This method can balance the uniformity of graphene dispersion,
slurry workability, product density, and consistent black surface appearance. The resulting products are suitable for
electronic packaging,
potting compounds, functional structural components, and thermally and
electrically conductive castings.