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An iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device and its control method

An energy feedback, iron concentrate technology, applied in pipeline systems, mechanical equipment, gas/liquid distribution and storage, etc. Economic benefits and the effect of improving online monitoring capabilities

Active Publication Date: 2018-05-11
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method is an ideal method for energy dissipation, but this method wastes most of the energy, and the energy of energy dissipation is not recovered well, which is an uneconomical way
[0006] In the long-distance pipeline slurry transportation project, the pipeline works 24 hours under normal working conditions, and the accelerated flow energy dissipation of the pipeline is carried out 24 hours without interruption. The energy dissipation of the traditional method for many years wastes a lot of energy.

Method used

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  • An iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device and its control method
  • An iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device and its control method
  • An iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device and its control method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Example 1: Such as Figure 1-5 Shown, an iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device, including main pipeline 1, auxiliary pipeline 2, electric knife switch valve Ⅰ3, electric knife switch valve Ⅱ4, centrifugal pump 5, pressure transmitter Ⅰ6. 1. Pressure transmitter Ⅱ 6.2, coupling Ⅰ 7.1, coupling Ⅱ 7.2, speed increasing box 8, synchronous generator 9, rectifier group 10, battery group 11, battery detection module 12, energy dissipation gear Board 13, controller 14, inverter 15, enterprise internal grid 16;

[0035] The auxiliary pipeline 2 is installed beside the main pipeline 1, the energy dissipation baffle 13 is installed on the auxiliary pipeline 2, the control input line of the energy dissipation baffle 13 is connected to the controller 14, the electric knife switch valve I3, the electric knife switch valve II4 The opening and closing control line of the pressure transmitter is connected to the controller 14, the ...

Embodiment 2

[0042] Example 2: Such as Figure 1-5 Shown, an iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device, including main pipeline 1, auxiliary pipeline 2, electric knife switch valve Ⅰ3, electric knife switch valve Ⅱ4, centrifugal pump 5, pressure transmitter Ⅰ6. 1. Pressure transmitter Ⅱ 6.2, coupling Ⅰ 7.1, coupling Ⅱ 7.2, speed increasing box 8, synchronous generator 9, rectifier group 10, battery group 11, battery detection module 12, energy dissipation gear Board 13, controller 14, inverter 15, enterprise internal grid 16;

[0043] The auxiliary pipeline 2 is installed beside the main pipeline 1, the energy dissipation baffle 13 is installed on the auxiliary pipeline 2, the control input line of the energy dissipation baffle 13 is connected to the controller 14, the electric knife switch valve I3, the electric knife switch valve II4 The opening and closing control line of the pressure transmitter is connected to the controller 14, the ...

Embodiment 3

[0049] Example 3: Such as Figure 1-5 As shown, according to the actual transportation situation of the iron concentrate slurry pipeline (100mm in diameter) operated by a company, 23kW of energy can be generated per 100m of pressure head, and 23ηkW of electrical energy can be recovered (efficiency factor η). The system has 500m of excess slurry pressure head, which can generate 115KW of energy and 115ηKW of power generation. The centrifugal pump 5 is a 80DFZ-520A slurry pump (efficiency 70%) produced by Shijiazhuang Dongfanghong Industrial Pump Factory. The controller 14 adopts Micrologic1400 PLC and 1762-IQ16 and 1762-IF2OF2 expansion I / O modules of Rockwell Company of the United States. Electric knife switch valve Ⅰ3 and electric knife switch valve Ⅱ4 can choose DZW10 series knife switch valve manufactured by Yangzhou Xinneng Power Equipment Co., Ltd. The speed increasing box (8) can choose the planetary speed increaser produced by Shanghai Jiyou Automation Technology Co., ...

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Abstract

The invention relates to an accelerated flow energy dissipation and energy feedback device of an iron concentrate slurry pipeline and a control method of the device, and belongs to the technical field of fluid accelerated flow energy dissipation and energy feedback equipment. An auxiliary pipeline is mounted beside a main pipeline, an energy dissipation baffle is mounted on the auxiliary pipeline, and the energy dissipation baffle, an electric knife pulling valve I, an electric knife pulling valve II, a pressure transmitter I, a pressure transmitter II and a gearbox are connected with a controller, and a centrifugal pump is mounted on the main pipeline; the centrifugal pump is connected with the gearbox through a coupler I, and the gearbox is connected with a synchronous generator through a coupler II; the electric energy output end of the synchronous generator is connected with the rectifying input end of a rectifier stack, and the output of the rectifier stack is connected with a charging terminal of a storage battery; the input end of a battery detection module is connected with the output end of the storage battery, and the output end of the battery detection module is connected into the controller; and the rectifier stack is connected with an inverter, and the inverter outputs redundant electric energy to an enterprise inner power network in a grid-connection manner. According to the device and method, long-distance accelerated flow energy dissipation and energy feedback of the iron concentrate slurry pipeline can be achieved.

Description

Technical field [0001] The invention relates to an iron concentrate slurry pipeline accelerated flow energy dissipation and energy feedback device and a control method thereof, and belongs to the technical field of fluid acceleration flow energy dissipation energy feedback equipment. Background technique [0002] Long-distance slurry pipeline transportation systems are often laid in mountainous areas with rugged terrain. Due to the difference in elevation between the starting point and the end point or the difference in the proportion of slurry and water during batch transportation, a common problem in slurry hydraulic analysis will be caused, that is, slurry pipeline acceleration flow. The generation of this accelerated flow is actually caused most by the excess energy, which usually forms a dissatisfaction flow similar to an open channel when the pipe is full and is automatically consumed. The speed of this accelerated flow may exceed the flow rate of the normal full pipe flow...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F17D1/14F17D1/20F17D3/01F17D5/02
CPCF17D1/14F17D1/20F17D3/01F17D5/02
Inventor 吴建德周唯王晓东范玉刚黄国勇邹金慧冷婷婷张馨予李富玉熊新冯早
Owner KUNMING UNIV OF SCI & TECH
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