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A kind of magnetite ultra-fine crushing-grading magnetic separation method

A technology of magnetite and ultra-fine crushing, applied in magnetic separation, chemical instruments and methods, solid separation, etc., can solve the problems of deterioration indicators, increased energy consumption, etc., and achieve the effects of shortening the process, reducing energy consumption, and high pass rate

Inactive Publication Date: 2018-09-21
ZHENGZHOU MINERALS COMPOSITIVE UTILIZATION RES INST CHINESE GEOLOGICAL ACAD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This process can be used to sort a variety of ores. The disadvantage of sorting magnetite is that the first-stage sorting has not yet reached the requirements of qualified concentrate products, and the second-stage regrinding and re-selection are still required, resulting in high-pressure rollers The dissociated monomer particles in the crushed product of the mill are ball milled again, which increases energy consumption and deteriorates the indicators. The process needs further improvement

Method used

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  • A kind of magnetite ultra-fine crushing-grading magnetic separation method
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  • A kind of magnetite ultra-fine crushing-grading magnetic separation method

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Embodiment 1

[0024] Embodiment 1: The crushed ore used in this embodiment is a certain magnetite in Anhui, the grade of total iron (TFe) is 37.78%, the content of magnetic iron (MFe) is 32.63%, and the content of harmful elements S and P is less. High-pressure rollers are used The mill performs full-closed ultra-fine grinding, the size of the screen hole is controlled to 3mm, the pressure between the rolls is 4-5MPa during operation, the roll speed is 1.6m / min, and the roll gap is 25-30mm. The crushed product of the high-pressure roller mill is pre-classified, and the size of the sieve hole is controlled to be 0.5mm, and the content of -0.5mm is 49.58%. For magnetite ore high pressure roller mill products according to figure 2 The process flow shown is ultra-fine crushing-classification magnetic separation, the magnetic field strength of weak magnetic separation 1 is 190kA / m, and the magnetic field strength of weak magnetic separation 2 is 175kA / m.

[0025] In this embodiment, the magnet...

Embodiment 2

[0031] Embodiment 2: The crushed ore used in this embodiment is a certain magnetite in central Shandong, the grade of total iron (TFe) is 48.56%, the content of magnetic iron (MFe) is 46.53%, the content of harmful elements S and P is less, and the high pressure is used The roller mill performs full-closed ultra-fine crushing, and the size of the sieve hole is controlled to be 6mm (that is, the ore particles with particles smaller than 6mm enter the classification). 25 ~ 30mm. The crushed products of the high-pressure roller mill are pre-classified, and the size of the sieve hole is controlled to be 0.5mm, and the content of ore particles smaller than 0.5mm is 37.51%. For magnetite ore high pressure roller mill products according to image 3 The flow shown is ultra-fine crushing-grading magnetic separation, the magnetic field strength of weak magnetic separation 1 is 159kA / m, and the magnetic field strength of weak magnetic separation 2 is 144kA / m. The sorting index is shown i...

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Abstract

The invention provides an ultrafine crushing-graded magnetic separation method of magnetite, wherein magnetite can be efficiently separated. The method provided by the invention is performed according to the follow mode: (1) ultrafine-crushing raw ores through a high pressure roller mill and performing further grading on the ultrafine-crushed raw ores which meet the granularity requirement; (2) separating a graded fine fraction part through low intensity magnetic separation and separating a gangue part to obtain tailings 2 while separating magnetite monomer and connection parts through a magnetic screen to obtain middlings 2 and qualified concentrate 2, firstly performing first-stage grinding on a graded coarse fraction part and then performing separation on the graded coarse fraction part through low intensity magnetic separation, separating the gangue part to obtain tailings 1 while separating the magnetite monomer and connection parts through the magnetic screen to obtain middlings 1 and qualified concentrate 1; and (3) returning the middings 1 and the middlings 2 again to first-stage grinding. According to the method provided by the invention, the yield of concentrate and tailings is high, the obtained middlings are relatively few in total quantity, and the middlings are treated without arranging a special device, so that the energy consumption can be reduced, the flow can be shortened, and the configuration can be simplified.

Description

technical field [0001] The invention relates to the field of mineral dressing, in particular to a magnetite mineral processing method. Background technique [0002] Iron ore is the most important basic raw material for the iron and steel industry. The iron ore industry in my country can be divided into eight categories: magnetite, mixed ore, and vanadium-titanium magnetite. Among the currently available iron ore reserves, magnetite reserves reach 64.56%. Magnetite is still the main object of iron ore beneficiation. [0003] In the ore sorting process, the reduction of energy consumption is the key factor for saving sorting costs. About 5% of all mineral processing energy consumption in the world is used for material crushing. In the concentrator, the energy consumption of ore grinding accounts for more than 80% of the entire crushing operation, and the realization of "more crushing and less grinding" in the concentrator has always been one of the focuses of domestic and fo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B02C21/00B02C4/02B02C23/14B03C1/00
CPCB02C4/02B02C21/00B02C23/14B03C1/00
Inventor 刘磊曹进成冯安生吕良张颖新
Owner ZHENGZHOU MINERALS COMPOSITIVE UTILIZATION RES INST CHINESE GEOLOGICAL ACAD