A technology for reducing surface density of paper-faced gypsum board

A paper-faced gypsum and board surface technology is applied in the technical field of reducing the surface density of the paper-faced gypsum board, which can solve the problems of low edge hardness, reduced surface density, non-conformity, etc., so as to improve the sound insulation and heat insulation performance and reduce the amount of gypsum. , The effect of easier construction

Active Publication Date: 2017-08-04
泰安泰和跨海工贸有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two technical problems in reducing the weight of gypsum boards: on the one hand, advanced foaming technology is required for weight reduction to fill the space of the gypsum core board and reduce the surface density; There will be quality problems such as resurgence, low strength, easy deformation, and low corner hardness, which do not meet the national quality standards. Therefore, the surface density of gypsum boards circulating on the market is not less than 7kg / ㎡ (fold δ9.5mm)

Method used

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  • A technology for reducing surface density of paper-faced gypsum board
  • A technology for reducing surface density of paper-faced gypsum board
  • A technology for reducing surface density of paper-faced gypsum board

Examples

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Effect test

Embodiment 1

[0050] Example 1: In the gypsum board preparation process, the proportioning is carried out according to the following ratio. For every 100kg of construction gypsum powder, 60kg of slurry water, 10kg of active mild agent, 0.2kg of gypsum crystal converter, 0.2kg of refining catalyst, crystal 0.2kg of retaining agent, 0.3kg of crystal strengthening agent, 0.1kg of crystal surface protecting agent, 0.3kg of water reducing agent, 0.3 kg of fiber reinforcing agent, 0.03 kg of surfactant, and 0.03 kg of coagulation regulator; Dilute 0.3% of the surfactant diluent, and fully mix the fine bubbles produced by the foaming system according to the gas-liquid volume ratio of 19:1 in the mixer. Combined to form a gypsum slab for paper surface, after being cut, it is dried in a gypsum board drying kiln at 240-260 ° C to become a gypsum board for paper surface.

[0051] The paper-faced gypsum board made by this scheme has an areal density of 6.0 kg / ㎡ (folding δ9.5mm), a longitudinal flexural...

Embodiment 2

[0052] Embodiment 2: In the gypsum board preparation process, the proportioning is carried out according to the following ratio. For every 100kg of building gypsum powder, 40kg of slurry water, 30kg of active mild agent, 0.4kg of gypsum crystal converter, 1.5kg of refining catalyst, crystal 0.6kg of retaining agent, 1kg of crystal strengthening agent, 0.5kg of crystal surface protecting agent, 0.8kg of water reducer, 1.5kg of fiber reinforcing agent, 0.08kg of surfactant, and 0.05kg of coagulation regulator; 0.3% surfactant diluent, according to the gas-liquid volume ratio of 15:1, the fine bubbles produced by the foaming system are fully mixed in the mixer, and the sticky edge white latex is added to bond with the upper and lower layers of protective paper through pressure molding Form the gypsum slab with paper surface, and after being cut, dry it in a gypsum board drying kiln at 240-260°C to become a gypsum board with paper surface.

[0053] The paper-faced gypsum board mad...

Embodiment 3

[0054] Example 3: In the gypsum board preparation process, the proportioning is carried out according to the following proportions: for every 100 kg of building gypsum powder, 55 kg of slurry water, 10 kg of active mild agent, 0.3 kg of gypsum crystal converter, 1.0 kg of refining catalyst, and crystal 0.3kg of retaining agent, 0.6kg of crystal strengthening agent, 0.3kg of crystal surface protecting agent, 0.6kg of water reducing agent, 0.8 kg of fiber reinforcing agent, 0.05 kg of surfactant, and 0.05 kg of coagulation regulator; Dilute 0.35% of the surfactant diluent, mix the fine bubbles produced by the foaming system according to the gas-liquid volume ratio of 10:1, and then fully mix them in the mixer. Combined to form a gypsum slab for paper surface, after being cut, it is dried in a gypsum board drying kiln at 240-260 ° C to become a gypsum board for paper surface.

[0055] The paper-faced gypsum board made by this scheme has an areal density of 5.6 kg / ㎡ (folding δ9.5m...

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Abstract

The invention discloses a process for reducing the surface density of a paper-covered plasterboard. According to the paper-covered plasterboard produced by using the process of the present invention, the average surface density of the finished product is 4.0-6.0 kg / m<2> (bending [delta] 9.5 mm) and is 40-85% of the domestic industry average level, the bending strength of the finished product is 415-490 N, the moisture deflection is less than or equal to 3 mm, the edge hardness is 120-200 N, the end head hardness is 110-190 N, and various indices are much higher than the requirements of the national quality standard GB / T9775-2008. According to the present invention, under the premise of reduction of the paper-covered plasterboard surface density, the mechanical property of the plasterboard is increased, and the performances such as sound insulation and heat insulation can be increased with the plasterboard core closed-cell structure so as to easily construct; and during the production process, the gypsum consumption is significantly reduced, and the consumption of the molding gypsum powder and the molding water is saved, such that the heat required by the gypsum roasting and the plasterboard drying is substantially reduced, the raw material cost is saved, the fuel cost is saved, the requirements of energy saving and environmental protection are met, the needs of the market are met, and the process is suitable for the large-scale promotion and application.

Description

technical field [0001] The invention relates to the field of gypsum board production, in particular to a process for reducing the surface density of a paper-faced gypsum board. Background technique [0002] Paper-faced gypsum board has the advantages of heat insulation, sound insulation and easy construction. It is mostly used in building decoration projects such as partition walls and ceilings, and is a good building decoration material. With the development of structured buildings, lightweight building materials are particularly important for the lightweight of high-rise buildings. Low surface density gypsum boards have the advantages of better heat and sound insulation and easier construction, which is more in line with market demand; The country pays more and more attention to environmental protection, and the requirements for low-carbon and energy-saving production in the building materials industry are becoming more and more stringent. Low surface density gypsum boards...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/14C04B22/06C04B22/14C04B22/16C04B24/04C04B24/10C04B24/38
CPCC04B28/14C04B2201/20C04B2201/50C04B22/16C04B22/142C04B22/14C04B22/064C04B22/143C04B24/38C04B24/10C04B24/04
Inventor 杜琛李伟刘永亮聂松王玉涛宋晓光
Owner 泰安泰和跨海工贸有限公司
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