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3D mold overlaying intelligent robot

An intelligent robot and mold technology, applied in welding equipment, manufacturing tools, auxiliary welding equipment, etc., can solve problems such as low work efficiency, inability to guarantee process stability, and inability to guarantee the performance of welding materials, so as to improve welding quality and guarantee process. Stability, the effect of ensuring flatness

Active Publication Date: 2017-08-01
重庆佛思坦智能装备有限公司 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the surfacing welding adopts the method of heating the substrate first, then taking it out, and manual welding, which has low work efficiency, and cannot guarantee stable welding material properties, and cannot guarantee the stability of the welding process.

Method used

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  • 3D mold overlaying intelligent robot
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  • 3D mold overlaying intelligent robot

Examples

Experimental program
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Effect test

Embodiment 1

[0018] Example 1, such as Figure 1-3 Shown: the mold 3D surfacing intelligent robot of the present invention consists of X-axis beam 1, Y-axis beam 2, Z-axis vertical guide rail 3, welding head 4, flat car guide rail 5, welding stress relief device 6, electric flat car 7, The mold is composed of a constant temperature heating device.

[0019] There are two X-axis beams 1, and the two X-axis beams 1 are arranged in parallel. The two X-axis beams 1 are installed on the ground or the base through columns, and two Y-axis beams 2 are installed between the top surfaces of the two X-axis beams 1. , the two Y-axis beams 2 are driven by independent transmission devices to move along the X-axis beam 1. Specifically, a rack is laid on the top surface of the X-axis beam 1, and a gear is installed on the Y-axis beam 2, and the gear meshes with the rack. The Y-axis crossbeam 2 is controlled to move on the X-axis crossbeam 1 through a servo motor and a rack and pinion transmission system t...

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Abstract

The invention discloses a 3D mold overlaying intelligent robot. The 3D mold overlaying intelligent robot comprises two X-axle cross beams; two Y-axle cross beams are mounted between the top surfaces of the two X-axle cross beams, and are driven to move along the X-axle cross beams through respectively independent transmission devices; Z-axle vertical guide rails are respectively mounted on the two Y-axle cross beams, and are driven to move along the Y-axle cross beams through Z-axle transmission devices; a welding head is slidingly mounted on the Z-axle vertical guide rail of one Y-axle cross beam; a welding destressing device is mounted on the Z-axle vertical guide rail of the other Y-axle cross beam, and comprises a high-frequency hammering device and a dust sucking device; and a constant-temperature mold heating device is mounted below the middle of the two X-axle cross beams. The 3D mold overlaying intelligent robot guarantees the temperature in the welding process, improves the welding quality, reduces the influence on the welding precision by higher temperature, adopts the welding destressing device to remove slag to guarantee the flatness after welding, and can be used for repairing a mold and printing a new mold.

Description

technical field [0001] The invention relates to a robot structure, in particular to an intelligent robot for mold 3D surfacing welding. Background technique [0002] At present, the scale of the national large-scale forging die market is several billion yuan, and the small and medium-sized forging dies are over one hundred billion yuan (small and medium-sized forging dies with a module weight of less than 10 tons; mold). With the rapid increase in the national shipbuilding and large aircraft manufacturing industries, the world's largest super-large forging hydraulic press (80,000 tons) has been put into operation in China Second Heavy Machinery Group Corporation. The weight of each set of super-large forging dies is More than 100 tons, using the traditional forging die manufacturing method, the module forging is difficult, the forgeability is poor, the hardness of the heat treatment after forging is low, about HRC35~38, it is difficult to meet the hardness requirements of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/02
CPCB23K37/0247B23K37/0252
Inventor 周杰杨金华刘雪飞张焱城张建生
Owner 重庆佛思坦智能装备有限公司
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