Mini-type inversing manual arc welding machine

A miniature, arc welding machine technology, applied in the direction of arc welding equipment, welding equipment, welding accessories, etc., can solve the problems of reduced reliability of welding machines, poor dustproof performance, increased manufacturing costs, etc., to solve the problem of grid resistance Poor voltage fluctuation ability, improve the ability to resist network voltage fluctuation, and solve the effect of short welding time

Inactive Publication Date: 2017-08-18
朱宣东
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In addition, the design of the welding machine circuit also determines the welding performance of the product. If the design is not good, the following problems will occur: 1) The circuit board design is unreasonable, resulting in high maintenance costs
2) The size and weight of the product are too large, which increases the manufacturing cost; 3) The dustproof performance is not good, resulting in a decrease in the reliability of the welding machine
After the inverter welding machine is used for a long time, some conductive metal dust on the work site will be adsorbed between the pins of devices such as IGBT tubes and the control circuit board, resulting in a decrease in creepage distance and failure of devices and control circuits; 4) anti-corrosion Poor ability to fluctuate network voltage
For example, when the input power voltage of the power grid is low, such as below 180VAC, the welding machine cannot perform normal welding even if a thinner electrode is used; this limits the application range of the welding machine to a certain extent; 5) The reliability of the control circuit is not high, it is easy to cause failure, and the repair rate of the welding machine is improved.

Method used

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  • Mini-type inversing manual arc welding machine

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Embodiment Construction

[0028] like Figure 1-8 Shown, main component of the present invention comprises:

[0029] 1) Front panel part. There are mainly a positive output quick connector 26, a negative output quick connector 25, and a control panel 21. The control board 21 is installed on the front panel of the chassis bottom plate 20 . The power indicator light 24 on the control board 21 and the thermal protection indicator light 23, the current adjustment potentiometer knob 22, etc., the feature of the control board 21 is: on the control board, a UC3842 PWM pulse width modulation chip, a four operational amplifiers, Power indicator light, thermal protection indicator light, current adjustment potentiometer, and some resistors and capacitors, Zener tubes and diodes, etc. According to the function of the control circuit, it can be divided into UC3842 PWM output characteristic control, no-load voltage limit, overcurrent and overheat protection, and long-term output short circuit protection circuit....

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Abstract

The invention relates to a mini-type inversing manual arc welding machine. A control circuit board in the mini-type inversing manual arc welding machine is designed to comprise three parts including a power board, a power supply board and a control board; an arranged circuit of the power board mainly comprises a single-end normal-shock inversing circuit composed of a rectifier bridge, electrolytic capacitors, IGBTs, diodes, a main transformer, a current detection mutual inductor, output rectifier diodes and the like, radiators and part of components; the power supply board mainly comprises an electrifying buffer, a switch power supply and an IGBT driving circuit; the control board mainly comprises a PWM output characteristic control circuit, a non-load voltage limiting circuit, an overcurrent and overheat protection circuit and a long-time output short-circuit protection circuit. The three circuit boards are designed in order to not only take the size and the weight of the welding machine into account, but also take cost factors of transportation and after-sales maintenance into account, and advantages of being reasonable in design, convenient to maintain, stable and reliable are achieved.

Description

technical field [0001] The invention relates to a miniature inverter hand arc welding machine, which belongs to the technical field of inverter welding machines. [0002] technical background [0003] Manual arc welding machines have a large sales volume and a wide range of applications. However, for this type of welding machine, different circuits, circuit boards and complete machine structure designs, different control principles and methods, layout and connection methods of circuit boards and complete machines, or different degrees of complexity of connection, the production process and production The process, etc. will be completely different. These will affect the performance, reliability, production efficiency and transportation costs of the product, and ultimately affect the market competitiveness of the product. [0004] At present, in the domestic and foreign markets, the rated current of IGBT tube inverter manual arc welding machines is usually at the level of 80~...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/00B23K9/10B23K9/32
CPCB23K9/00B23K9/1056B23K9/32
Inventor 孙敏魏继昆朱宣辉朱宣东
Owner 朱宣东
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