Precision tool cleaning process

A precision tool and process technology, applied in the field of cleaning, can solve the problems of difficult operation, black ash, large amount of waste liquid, etc., to achieve the effect of not damaging the environment and slow volatilization

Inactive Publication Date: 2017-09-29
SHENZHEN XINCHENGNUO ENVIRONMENTAL PROTECTION IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The prior art cleaning process for precision tools (micro-drills) is: ultrasonic water-based cleaning → low-pressure spraying → ultrasonic water-based cleaning → spraying → ultrasonic rinsing → ultrasonic rinsing → wind cutting → hot air circulation drying → hot air circulation drying Dry, complex process, difficult operation, high consumption of consumables, high defect rate of about 5-10%, high cost, large amount of waste liquid, polluting the environment
The main component of the cleaning agent is a water-based cleaning agent (surfactant, additive, etc.), which belongs to the inorganic acid-base category. Through the emulsification, penetration, cleaning and other properties of the surfactant and the acid-base chemical reaction, etc., and then through multiple channels Cleaning with pure water can finally achieve the purpose of cleaning, but due to the unstable quality of the cleaning agent, it is prone to defects such as black ash, powder stain residue, etc., and the defect rate is about 5-10%. Harmful to the human body

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] The steps in the precision tool cleaning process are:

[0014] 1. Spray cleaning, the workpiece is placed in a water-based cleaning agent (GCL-201C) with a concentration of 15-20% and sprayed for 200-400s to remove 70-80% of the dirt. Water-based cleaning agent (GCL-201C) is mainly composed of surfactants, additives, water and so on. Equipped with a water recycling system, the cleaned oily liquid is separated by filtration, the oil, oil and impurities are compressed and filtered out, and the clean water and a small amount of pharmaceutical components are extracted and reused.

[0015] 2. Ultrasonic water-based cleaning, the workpiece is cleaned in a water-based cleaning agent with a concentration of 15-20% at an ultrasonic frequency of 20-30 Hz, and then 15-20% of the dirt is removed. Equipped with a water recycling system, the cleaned oily liquid is separated by filtration, the oil, oil and impurities are compressed and filtered out, and the clean water and a small am...

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PUM

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Abstract

The invention discloses a precision tool cleaning process, which comprises spray cleaning, ultrasonic water-based cleaning, vacuum water-draining cleaning, ultrasonic saponification cleaning, vacuum hydrocarbon cleaning, carrying out steam bath, and vacuum drying, wherein each cleaning step applies two or three of a water-based cleaning agent, a hydrocarbon water-draining agent and a hydrocarbon cleaning agent. The process comprises the concrete steps of precleaning through emulsification, penetration, cleaning and other functions of a surfactant; through displacement of the hydrocarbon water-draining agent, ultrasonic saponification and then water-draining, stripping the water-based cleaning agent and stains on the surface of a product; and then enhancing cleaning through the vacuum hydrocarbon cleaning agent so as to achieve the aim of thoroughly cleaning stains on the back face of the product. The new process provided by the invention takes the advantages of the three cleaning agents which act jointly to achieve a target effect, and each cleaning agent belongs to environment-friendly water-base and environment-friendly hydrocarbon, and is slow to volatilize, poisonless and harmless to a human body, and free of damaging the environment.

Description

technical field [0001] The invention belongs to cleaning technology, and in particular relates to a precision tool cleaning process. Background technique [0002] The prior art cleaning process for precision tools (micro-drills) is: ultrasonic water-based cleaning → low-pressure spraying → ultrasonic water-based cleaning → spraying → ultrasonic rinsing → ultrasonic rinsing → wind cutting → hot air circulation drying → hot air circulation drying Dry, complex process, difficult operation, high consumption of consumables, high defect rate of about 5-10%, high cost, large amount of waste liquid, and pollute the environment. The main component of the cleaning agent is a water-based cleaning agent (surfactant, additive, etc.), which belongs to the inorganic acid-base category. Through the emulsification, penetration, cleaning and other properties of the surfactant and the acid-base chemical reaction, etc., and then after multiple channels Cleaning with pure water can finally achi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B3/02B08B3/12B08B3/08B08B3/14
CPCB08B3/02B08B3/08B08B3/12B08B3/14
Inventor 丁玉清李辉胡俊邝文轩张远东刘展波张文录李新连
Owner SHENZHEN XINCHENGNUO ENVIRONMENTAL PROTECTION IND CO LTD
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