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A flat roll winding method of carbon fiber and a carbon fiber rod processing technology based on the method

A processing technology and carbon fiber rod technology, applied in the field of carbon fiber rod processing technology, can solve the problems of the strength not reaching the due level, the toughness and tensile effect are reduced, and the interface bonding strength is low, and the hardness and strength are improved. Effects of improved fatigue resistance and stable dimensional accuracy

Active Publication Date: 2019-08-13
山东英大钓具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The carbon content of T-shaped carbon fiber materials is generally about 75%, and the resin content is about 25%, which has good tensile and toughness functions. The defect is that the hardness decreases and the weight is heavy due to the high content of resin.
M-type carbon fiber cloth contains about 85% carbon and about 15% resin. It has good hardness and light weight. However, due to the low resin content, its toughness and tensile effect are greatly reduced.
In addition, the surface of carbon fiber is smooth, inert, and has few chemically active functional groups, resulting in low interface bonding strength between carbon fiber and matrix resin, and there are many defects in the interface, which often becomes the weak link of composite materials.
However, the carbon fiber layer is generally arranged in the way of carbon fiber cloth wrapping, which makes the thickness of the material larger, but the strength has not reached the desired level, and the existing technology has no solution for this.

Method used

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  • A flat roll winding method of carbon fiber and a carbon fiber rod processing technology based on the method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] S1. Making a raw material thread layer; the mass parts of carbon fibers in the carbon fibers are 89 parts, and the mass parts of resin is 11 parts, which specifically includes the following steps:

[0053] S01. Take carbon fiber thread or cut carbon fiber cloth into carbon fiber rope as raw material for spare;

[0054] S02. Unit winding: take the selected model rod, the raw material line is divided into end 1 and end 2, fix the end 2 of the raw material line, and wind the end 1 around the model rod several times;

[0055] S03. Node curing: End 2 is tied with a slip knot at end 1, and then led to the model rod, so that the raw material line on one side of end 2 is close to the model rod, and end 2 is led to the other side to form end 2'. The direction of 2'is opposite to end 2, and then repeat S2 and S3 until the required length is reached to obtain the raw material line layer.

[0056] S2, coating polyacrylamide: coating 0.85mm thick polyacrylamide on the surface of the raw mat...

Embodiment 2

[0064] S1, making a raw material thread layer; the mass parts of carbon fibers in the carbon fibers are 92 parts, and the mass parts of resin is 8 parts, which specifically includes the following steps:

[0065] S01. Take carbon fiber thread or cut carbon fiber cloth into carbon fiber rope as raw material for spare;

[0066] S02. Unit winding: take the selected model rod, the raw material line is divided into end 1 and end 2, fix the end 2 of the raw material line, and wind the end 1 around the model rod several times;

[0067] S03. Node curing: End 2 is tied to end 1 with a slip knot, and then led to the model rod, so that the raw material line on one side of end 2 is close to the model rod, and end 2 is led to the other side to form end 2'. The direction of 2'is opposite to end 2, and then repeat S2 and S3 until the required length is reached to obtain the raw material line layer.

[0068] S2, coating polyacrylamide: coating 1.0mm thick polyacrylamide on the surface of the raw mater...

Embodiment 3

[0076] S1. Making a raw material thread layer; the mass parts of carbon fibers in the carbon fiber cloth is 90.5 parts, and the mass parts of resin is 9.5 parts, which specifically includes the following steps:

[0077] S01. Take carbon fiber thread or cut carbon fiber cloth into carbon fiber rope as raw material for spare;

[0078] S02. Unit winding: take the selected model rod, the raw material line is divided into end 1 and end 2, fix the end 2 of the raw material line, and wind the end 1 around the model rod several times;

[0079] S03. Node curing: End 2 is tied to end 1 with a slip knot, and then led to the model rod, so that the raw material line on one side of end 2 is close to the model rod, and end 2 is led to the other side to form end 2'. The direction of 2'is opposite to end 2, and then repeat S2 and S3 until the required length is reached to obtain the raw material line layer.

[0080] S2, coating polyacrylamide: coating 0.93mm thick polyacrylamide on the surface of the ...

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Abstract

The invention discloses a flat coiling type wire winding method of carbon fibers and a carbon fiber rod machining process based on the method. The flat coiling type wire winding method comprises the following steps of raw material wire standby application, unit winding, knot solidification and the like. The carbon fiber rod machining process comprises the following steps of raw material wire layer preparing, polyacrylamide coating, film coating vacuum treatment, high-pressure rolling fusion treatment and high-temperature solidification treatment. According to the flat coiling type wire winding method of the carbon fibers and the carbon fiber rod machining process based on the method, wires are used for replacing cloth, and the strength and hardness of the carbon fibers can be achieved fully; through the arrangement tightness degree in the winding process, the degree of tightness of the carbon fibers can be adjusted at any time according to outer stress; meanwhile, the automatic stress adjusting function of a fishing pole is achieved, elasticity is improved, but the strength and hardness are not influenced; and the flat coiling type method is used for first knots and second knots high in stress.

Description

[0001] Technical field: [0002] The invention relates to a flat-rolled carbon fiber winding method and a carbon fiber rod processing technology based on the method. [0003] Background technique: [0004] Nowadays, two types of carbon fiber materials are often used to make high-end fishing rods on the market, one is referred to as T type and the other is referred to as M type. The carbon content of T-type carbon fiber materials is generally about 75%, and the resin content is about 25%. It has good stretch and toughness functions. The defect is that the content of resin is too high, which causes its hardness to decrease and weight. The M-type carbon fiber cloth contains about 85% carbon and 15% resin. It has good hardness and light weight. However, due to the low resin content, its toughness and stretching effect are greatly reduced. In addition, carbon fiber has a smooth surface, high inertness, and few chemically active functional groups, resulting in low bonding strength between...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/50B29C70/54B29D99/00B29L31/06B29K105/10B29K33/00
CPCB29C70/504B29C70/54B29D99/0046B29K2033/26B29K2105/105B29L2031/06
Inventor 王威
Owner 山东英大钓具有限公司