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Welding system with adaptive algorithm

An adaptive algorithm and welding system technology, applied in the direction of adaptive control, general control system, welding equipment, etc., can solve problems such as difficult to develop models

Inactive Publication Date: 2017-12-01
LAPPEENRANNAN TEKNILLINEN YLIOPISTO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the nonlinear nature of the welding process, it is difficult to develop a model for predicting the behavior of the welding process
Therefore, it is challenging to configure the processing system described above to be able to determine welding parameters and possibly other actuator control data such that adequate welding quality can be achieved under different welding conditions

Method used

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  • Welding system with adaptive algorithm
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Embodiment Construction

[0029] figure 1 A schematic illustration of a welding system according to an exemplary and non-limiting embodiment of the present invention is shown. The welding system includes a welding actuator 101 operating in accordance with actuator control data. In this exemplary case, the welding actuator 101 is a welding robot, but it could also be a welding portal, for example. Furthermore, the welding system comprises a sensor system 102 for generating sensor data relating to the weld seam 110 produced by the welding actuator 101 . The welding system comprises a processing system 103 for determining the aforementioned actuator control data using an adaptive algorithm based on sensor data and welding data indicative of materials to be welded and welding conditions. The processing system 103 is communicatively connected to the welding actuator 101 . The aforementioned welding conditions may mean, for example, the welding technique used, the welding gas used (if any), the space for...

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Abstract

A welding system comprises a welding actuator (101) operative in accordance with actuator control data, a sensor system (102) for producing sensor data related to a welded seam, and a processing system (103) for determining the actuator control data with an adaptive algorithm on the basis of the sensor data and welding data expressing material to be welded and welding conditions. The welding system comprises a training data interface (104, 105) enabling a user to input the actuator control data for a training welding process. The processing system is configured to train the adaptive algorithm in accordance with the welding data, the actuator control data inputted via the training data interface, and the sensor data measured during the training welding process. Thus, the welding system can be trained so that the user is in the control loop. The adaptive algorithm can be based on for example an artificial neural network.

Description

technical field [0001] The present disclosure generally relates to automated, mechanized and / or robotic welding. More specifically, the present disclosure relates to a welding system, to a method for training a welding system, and to a computer program for training a welding system. Background technique [0002] Welding is a common method for permanently joining components of mechanical structures such as eg ships, railway installations, building structures, boilers, pipelines, power stations, aircraft, automobiles and the like. Although welding has many benefits, however, the joint formed by welding is often the weakest area of ​​a mechanical structure. In particular, imperfections in welded joints are problematic because they are potential starting points for mechanical failure. As a corollary, in most cases re-soldering is required when a weld defect is observed. Thus, welding defects increase both cost and production time. In companies making welded products, the cos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/32B23K9/095G05B13/02
CPCB23K9/095B23K9/0953B23K9/32G05B13/02G05B13/0265G05B13/027G05B13/0275G05B13/0285
Inventor 保尔·卡马尔库·皮里宁尤卡·马蒂凯宁
Owner LAPPEENRANNAN TEKNILLINEN YLIOPISTO