Intelligent management system and intelligent management method

Abstract

The invention provides an intelligent management system and an intelligent management method. The intelligent management system is connected with an ERP server, and comprises an integration module, aninventory database, a warehouse-in management module, a material preparation module, an equipment connection module, a production management module and a material returning module, wherein the integration module and the ERP server perform data synchronization; the inventory database stores and updates the inventory; the warehouse-in management module recognizes and records warehouse-in material information, a receipt is generated, and the inventory is updated; the material preparation module checks materials in the inventory for taking according to a received material preparation command; theequipment connection module is connected with processing equipment for grasping a throwing rate, a material surplus and the like; the production management module receives the production schedule andthe work order in the ERP server and receives the information such as the throwing rate and the material surplus, and a material preparation command is sent to the material preparation module according to materials on the work order; and the material returning module receives the information such as the throwing rate and the material surplus of the equipment, a work order report is generated after the work order is completed, and the remaining materials are counted and returned to the inventory. Due to the intelligent management system and the intelligent management method provided by the invention, material receiving, material issuing and material returning are integrated, and the inventory is effectively managed.

Description

Technical field [0001] The invention relates to an intelligent management system and method, in particular to an intelligent management system and method that integrates various production links. Background technique [0002] The process chain of traditional electronics manufacturing companies is mostly: to collect supplier materials into the material warehouse (large warehouse), usually with boxes as the smallest management unit; according to the work order requirements of the next week, the materials are distributed to the edge warehouse (material buffer) , Do material sorting (demolition, cutting, measurement, material preparation, etc.) to speed up the work order online; according to the work order materials on-line manufacturing production, there are two people next to the SMT machine responsible for feeding and replenishing. This mode of operation is more suitable for the production mode of large quantities and small samples. In today's small and diverse manufacturing modes...

AI Technical Summary

Problems solved by technology

This mode of operation is more suitable for the production mode of large quantities and few samples. Under today's small-scale and diverse manufacturing mode, the shortcomings of the traditional operation mode are very obvious, and there are great defects in quality management and efficiency management, such as the backlog of more than a few days materials, resulting in a backlog of inventory in the enterprise; the line side warehouse itself is an intermediate link of a redundant link, which consumes manpower and material resources; the disassembly and distribution of the line side warehouse, that is, it is easy to make mistakes from large packages to small packages

Therefore, in order to solve the problems in various links, general enterprises introduce different management and control systems in different links, such as importing WMS (Warehouse Management System) in the warehouse, MES (Manufacturing Execution System) in the field, and SMT (SMT) The PTS (process follow-up and supervision) system is introduced, but the system construction lacks an overall layout, and the lack of effective integration between systems leads to insufficient intelligence, sacrificing efficiency and generating job redundancy

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