Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Concave die base plate for drop hammer die and application method

A technology of concave die backing plate and drop hammer die, which is used in metal processing equipment, forming tools, manufacturing tools, etc., can solve the problems of parts cracking, difficult material feeding, low qualification rate, etc., and achieves the reduction of tensile stress, Simple structure and high pass rate

Active Publication Date: 2018-05-29
SICHUAN AEROSPACE LONG MARCH EQUIP MFG CO LTD
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Some fairings have a deep forming depth and a small r fillet at the root of the flange. When forming with a drop hammer die, the material is difficult to feed, and it is not easy to enter the cavity of the concave mold, causing the parts to crack and the pass rate is very low.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Concave die base plate for drop hammer die and application method
  • Concave die base plate for drop hammer die and application method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1: see figure 1 and figure 2 , a die backing plate 2 for the drop hammer die, which is arranged between the punch 1 and the die 3, and is used for processing the fairing parts with a deep depth, and the die 3 is provided with a depression for the punch 1 to embed , the radius r of the fillet on the upper edge of the depression includes a plate body, the plate body is matched with the upper surface of the die 3, and the plate body is provided with an opening corresponding to the depression of the die 3, and the shape of the opening is the same as The upper edge of the depression is straight, and the opening size is 1mm-2mm larger than the upper edge size of the die 3. The upper edge of the opening has a fillet radius R, and the fillet radius R>r. One side of the plate body is provided with a Its positioning block 4 on the die 3 .

[0025] In this embodiment: there are two limiting blocks 4, which are symmetrically distributed on one side of the plate body. ...

Embodiment 2

[0039] Assuming that the thickness t of the plate is 0.8mm, the fillet radius in the backing plate 2 of the die is R=12t=9.6mm, at this time the value of the fillet radius at the root of the flange of the fairing part is 6.5m, so we choose r to be 6.5m , after calculation, r=(0.6-0.8)R, then only one die backing plate 2 is selected;

Embodiment 3

[0041] If r=5mm at this time, then r<(0.6-0.8)R, then select multiple die backing plates 2 for transition, according to the formula

[0042] Formula R N =(0.6-0.8)R N-1

[0043] r=(0.6-0.8)R N ;

[0044] It can be seen that at least two die backing plates 2 need to be selected, namely R1 and R2,

[0045] R1=12t=9.6mm;

[0046] R2=(0.6-0.8)*R1=(5.76-7.86);

[0047] r=(0.6-0.8)*R2=5mm.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a concave die base plate for a drop hammer die and a machining process. The concave die base plate is arranged between a convex die and a concave die and is used for machininga fairing with large forming depth. A concave portion allowing the convex die to be embedded is arranged on the concave die. The guide fillet radius of the upper edge of the concave portion is r. A plate body is included. The plate body and the upper surface of the concave die are attached in a matched manner. An opening is formed in the position, corresponding to the concave portion of the concave die, of the plate body. The shape of the opening is consistent with that of the upper edge of the concave portion, and the size of the opening is larger than that of the upper edge of the concave die by 1 mm to 2 mm. The guide fillet radius of the upper edge of the opening is R, and the fillet radius R is larger than r. Limiting blocks for locating the plate body on the concave die are arrangedon one side of the plate body. According to the concave die base plate, the forming fillet R can be enlarged to the needed process parameter size according to the part forming process, and when a material enters a concave die cavity, the pulling stress in the forming process is reduced; material feeding is easy; pull cracks are not prone to happening to parts; and the percent of pass is greatly increased.

Description

technical field [0001] The invention relates to a die backing plate, in particular to a die backing plate for a drop hammer die. Background technique [0002] The fairing is a common part in the field of aviation and aerospace, and it is generally formed by a drop hammer die. Some fairings have a deep forming depth and a small r fillet at the root of the flange. When forming with a drop hammer die, the material is difficult to feed, and it is not easy to enter the cavity of the concave mold, causing the parts to crack and the pass rate is very low. Contents of the invention [0003] The object of the present invention is to provide a die backing plate for a drop hammer die with a high pass rate and an application method that solves the above-mentioned problems. [0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows: a die backing plate for a drop hammer die is arranged between the punch and the die, and is used...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21D37/10B21D31/00
CPCB21D31/005B21D37/10
Inventor 冉海军林磊徐俏媚阮万新
Owner SICHUAN AEROSPACE LONG MARCH EQUIP MFG CO LTD
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More