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Multi-stage dry magnetic separator

A dry magnetic separation and magnetic separator technology, applied in conveyors, magnetic separation, high gradient magnetic separators, etc., can solve the problems of low magnetic separation efficiency, reduced production efficiency, easy damage to roller bearings and stuck, etc. Achieve super wear resistance, improve service life, and ensure the effect of normal production

Pending Publication Date: 2018-11-13
江阴市尚时环境工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The sensitivity of magnetic separation classification is poor, requiring more magnetic separation operations, and the efficiency of magnetic separation is low;
[0005] 2. Due to the limited magnetic adjustment ability of the same magnetic separator, it is impossible to make specific adjustments according to the specific conditions of different mines, and the adaptability is poor;
[0006] 3. The conveyor belt used for ore transportation of the traditional magnetic separator is generally a belt, and there are rollers installed inside the belt. The working environment is harsh, the dust is large, the speed is high, and the bearing of the roller is easily damaged and stuck, causing the outer surface of the roller to Wear, crack and cut the belt, the maintenance cost is high, which seriously restricts the production;
[0007] 4. The traditional magnetic separator is formed by installing various parts on a main frame to form a whole. When a fault occurs, it needs to be shut down to disassemble and repair the entire magnetic separator. The maintenance cycle is long, wasting time and reducing production. efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0107] After being crushed and pre-selected by a mobile dry separation station, the boundary ore produced during the mining process of an iron mine in Ma’anshan has a particle size of less than 60 mm. The subsequent selection costs are high, or even a loss, and the use value is not high. If the multi-stage dry magnetic separator and high-pressure roller mill are used to crush to a particle size of less than 8 mm, the pre-selection effect is very obvious:

[0108] category

[0109] The magnetic field strength of the upper layer of the primary magnetic separation main conveyor 4 is 3000 gauss, and the magnetic field strength of the lower layer is 4500 gauss. The magnetic field strength of the upper layer of the secondary magnetic separation main conveyor 6 is 3000 gauss, and the magnetic field strength of the lower layer is 4700 gauss. 167m / min, secondary conveyor belt 6.4 speed 100-167m / min, primary auxiliary conveyor belt 5.4 speed 100-170m / min, secondary auxiliary co...

Embodiment 2

[0111] The dry-separated tailing waste rock of an iron mine in Ma'anshan was crushed to a particle size of less than 8 mm, and then pre-selected by a multi-stage dry magnetic separator. The parameters are as follows:

[0112] category

[0113] The magnetic field strength of the upper layer of the primary magnetic separation main conveyor 4 is 3000 Gauss, and the magnetic field strength of the lower layer is 4700 Gauss. The magnetic field strength of the upper layer of the secondary magnetic separation main conveyor 6 is 3000 Gauss, and the magnetic field strength of the lower layer is 4800 Gauss. 167m / min, secondary conveyor belt 6.4 speed 100-167m / min, primary auxiliary conveyor belt 5.4 speed 100-170m / min, secondary auxiliary conveyor belt 7.4 speed 100-170m / min, primary magnetic separation left drum magnetic field strength 5000 Gauss, the magnetic field strength of the left drum of the secondary magnetic separation is 5000 Gauss, and the magnetic field strength of ...

Embodiment 3

[0115] The grade of an iron mine in Dai County, Shanxi Province is relatively high. In order to obtain higher economic and technical indicators, the ore was crushed with a high-pressure roller mill to a particle size of less than 20 mm. After pre-selection by a multi-stage dry magnetic separator, the effect is remarkable. as follows:

[0116] category

[0117] The magnetic field strength of the upper layer of the primary magnetic separation main conveyor 4 is 3000 Gauss, and the magnetic field strength of the lower layer is 4000 Gauss. The magnetic field strength of the upper layer of the secondary magnetic separation main conveyor 6 is 3000 Gauss, and the magnetic field strength of the lower layer is 4500 Gauss. 167m / min, secondary conveyor belt 6.4 speed 100-167m / min, primary auxiliary conveyor belt 5.4 speed 100-170m / min, secondary auxiliary conveyor belt 7.4 speed 100-170m / min, primary magnetic separation left drum magnetic field strength 5000 Gauss, the magnetic...

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Abstract

The invention relates to a multi-stage dry magnetic separator which is characterized by comprising four layers of conveying mechanisms sequentially arranged from top to bottom, wherein from top to bottom, the four layers of conveying mechanisms sequentially comprise a first-stage magnetic separation main conveyor (4) at the first layer, a first-stage auxiliary conveyor (5) at the second layer, a second-stage magnetic separation main conveyor (6) at the third layer and a second-stage auxiliary conveyor (7) at the fourth layer. The multi-stage dry magnetic separator can pick out concentrate withhigher iron content, middlings with medium iron content and tailings with lower iron content; the concentrate is picked out from the right section of the bottom of the multi-stage dry magnetic separator; a concentrate discharging hole (9) is formed in the right section of a corresponding lower frame (3); the middlings are picked out from the middle section of the bottom of the multi-stage dry magnetic separator; and a middlings discharging hole (10) is formed in the middle section of the corresponding lower frame (3). The multi-stage dry magnetic separator has the advantages of being high inmagnetic separation efficiency, adaptability and using stability and convenient to maintain.

Description

technical field [0001] The invention relates to a multistage dry magnetic separator, which belongs to the field of magnetic separation machinery. Background technique [0002] Compared with the global iron ore resources, my country has a large number of low-grade iron ore mineral resources. In recent years, in order to make full use of the existing low-grade magnetite mineral resources in China to make up for the shortage of domestic iron ore resources, Domestic enterprises have been involved in the development process of low-grade magnetite mineral resources. [0003] The current magnetic separation process cannot fully exploit magnetite, which to some extent causes a waste of minerals. There are several defects in the dry magnetic separators on the market: [0004] 1. The sensitivity of magnetic separation classification is poor, and more magnetic separation operations are required, and the efficiency of magnetic separation is low; [0005] 2. Due to the limited magnetic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B03C1/18B03C1/033B65G15/32
CPCB65G15/32B03C1/0332B03C1/18B03C2201/20
Inventor 周文君
Owner 江阴市尚时环境工程有限公司
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