Thermoplastic one-way belt production device and method

A technology of production equipment and production method, applied in the direction of coating, etc., can solve the problems of small adjustment range of fiber content, easy warping, uneven gram weight of thermoplastic unidirectional tape, etc., to achieve stable and uniform impregnation pressure, small fiber damage, Improve the effect of warping

Pending Publication Date: 2018-11-13
宁波福瑞科新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the existing technology cannot make the resin powder evenly distributed on the surface of the reinforced continuous fiber, and the adsorption amount of the resin powder is limited and difficult to adjust, so that the obtained thermoplastic unidirectional tape has uneven weight, easy warping, and the adjustment range of the fiber content is small, which is limited. Production of thermoplastic unidirectional tapes

Method used

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  • Thermoplastic one-way belt production device and method
  • Thermoplastic one-way belt production device and method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Such as figure 1 as shown, figure 1 It is a structural view of the thermoplastic unidirectional tape production equipment of the present invention; the thermoplastic unidirectional tape production equipment of the present invention includes a creel 1, a yarn spreading device 2, a powder spreading device 3, a heating device 4, a pressing device 5, a closing device Roll section 7 and support roller table 8.

[0028] The support roller table 8 is arranged between the spreading device 2 and the winding part 7, and the two ends of the reinforced continuous fiber 9 are respectively arranged on the creel 1 and the winding part 7, and the The reinforced continuous fiber 9 is driven out from the creel 1 and further moved to the supporting roller table 8 through the yarn spreading device 2, so as to realize the movement of the reinforced continuous fiber 9. The supporting roller table 8 is provided with a working belt, and during the working process, the working belt moves simu...

Embodiment 2

[0043] Such as figure 2 as shown, figure 2 It is a structural view of the spreading device of the present invention. Preferably, the yarn spreading device 2 includes a frame 21 and a power part, and the frame 21 is provided with a front guide roller group 22 and a middle guide roller group in parallel along the direction from the creel 1 to the heating device 4. 23 and the rear guide roller set 24, the front guide roller set 22, the middle guide roller set 23 and the rear guide roller set 24 are all provided with some guide rollers, and the power part drives the guide rollers to rotate so as to realize Enhanced continuous fiber 9 spreading operation.

[0044] The front end of the front guide roller group 22 is provided with a first fiber comb 25 distributed along the axial direction of the front guide roller group 22, between the middle guide roller group 23 and the rear guide roller group 24 is provided with a The second fiber comb 26 distributed in the axial direction o...

Embodiment 3

[0055] The production method of thermoplastic unidirectional tape of the present invention comprises steps:

[0056] S1, fixing the reinforced continuous fiber 9 on the creel 1, and driving the reinforced continuous fiber 9 to move through the yarn spreading device 2;

[0057] S2, the powder spreading device 3 is turned on and evenly spreads resin powder on the surface of the reinforced continuous fiber 9 moved out from the spreading device;

[0058] S3, the reinforced continuous fiber 9 is subjected to heat treatment and impregnation treatment;

[0059] S4, the reinforced continuous fiber 9 after impregnation treatment is preliminarily shaped by the pressing device 5 , and then cut and wound by the cutting device 6 .

[0060] Step S1 specifically includes: placing each of the reinforcing continuous fibers 9 on the creel 1 according to the design. A number of unwinding rollers are arranged on the creel 1, and the reinforced continuous fiber 9 is arranged on the unwinding rol...

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Abstract

The invention discloses a thermoplastic one-way belt production device and method. The thermoplastic one-way belt production device includes a yarn creel, a yarn spreading device, a powder spreading device, a heating device, a press-fit device, a cutting device, a winding part and a supporting roller way; the supporting roller way is arranged between the yarn spreading device and the winding part,and the two ends of reinforced continuous fiber are arranged on the yarn creel and the winding part respectively; in the direction from the yarn creel to the winding part, the powder spreading device, the heating device, the press-fit device and the cutting device are sequentially arranged on the supporting roller way; and the powder spreading device comprises a plurality of powder spreading machine heads, wherein the powder spreading machine heads are correspondingly arranged on the right side and / or the left side of the yarn spreading device. According to the thermoplastic one-way belt production device and method, the powder spreading device is arranged so that the fiber content in a thermoplastic one-way belt can be adjusted within a relatively large adjusting range, moreover, resin powder is uniformly dispersed, the powder distribution amount can be adjusted on the surface of the reinforced continuous fiber, so that the thermoplastic one-way belt is not prone to warp.

Description

technical field [0001] The invention relates to the field of composite materials, in particular to a thermoplastic unidirectional belt production equipment and method. Background technique [0002] With the development of fiber-reinforced thermoplastic composites, continuous fiber-reinforced composites have been used more and more in practical applications due to their advantages of high strength and light weight compared with other composite materials. [0003] The existing thermoplastic unidirectional belt impregnation equipment and methods are mainly three types: the first is the laminating method, and the reinforced continuous fiber is spread and clamped between two plastic melt films extruded by the extruder. In the middle, impregnate and cool through several pairs of rollers, and finally wind up to obtain a sheet; the second method is the powder impregnation method, which spreads the reinforced continuous fiber and passes through a hopper filled with plastic powder to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B15/14B29B15/08
CPCB29B15/08B29B15/14
Inventor 刘玉鹏雷飞张洪许浩骏李生亮
Owner 宁波福瑞科新材料有限公司
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