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Penetration prediction and control method and system for laser welding of tapered leaf spring

A laser welding and control method technology, applied in laser welding equipment, welding equipment, manufacturing tools, etc., can solve problems such as burn-through, changes in welding penetration state, and lack of fusion, and achieve high precision and intelligent effects

Active Publication Date: 2018-11-23
HUNAN UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The limitation of this method is that any uncertain disturbance (such as plate thickness deviation, assembly gap change, laser power fluctuation, etc.) Coarse suture tissue, stomata and other defects
Therefore, it is difficult to reliably apply the method of controlling deep penetration of thickened cross-section materials based on manual experience in the mass welding manufacturing process on the production line.

Method used

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  • Penetration prediction and control method and system for laser welding of tapered leaf spring
  • Penetration prediction and control method and system for laser welding of tapered leaf spring
  • Penetration prediction and control method and system for laser welding of tapered leaf spring

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Embodiment 1

[0054] Here, the variable-thickness cross-section plate steel produced by Baosteel Group Co., Ltd. is taken as the research object to further illustrate the principle of the present invention. The steel type of the specimen is B340LA, and its chemical composition is shown in Table 1. The size of the welded test piece is 240mm×30mm, and the thickness varies from 1.2mm to 2.0mm. Shot blasting is performed on the welding surface before the test. Removing oxides on the surface of the material can also increase the surface roughness, reduce the reflection of the material to the laser, and improve the absorption rate of the material to the laser.

[0055] Table 1 B340LA steel chemical composition (mass fraction, %)

[0056]

[0057] When the laser power is 800w, the 1.2mm thick area is not penetrated; when the laser power is 1700w, the 2mm thick area has collapse defects. Therefore, welding is carried out with the technological parameters of laser power 800-1700w, welding speed...

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Abstract

The invention discloses a penetration prediction and control method for laser welding of a tapered leaf spring, which comprises the following steps: 1) obtaining laser power parameters and welding seam section information in the process from under-penetration to over-penetration through the technological test and metallographic structure observation of laser welding of a tapered leaf spring made of a certain material; 2) by mean of regression analysis, constructing a regression model of laser weld penetration of the tapered leaf spring, according to the error characteristics, judging the accuracy of the model and selecting a best model; and 3), according to the changing rule of thickness of the tapered leaf spring which needs laser welding, calculating to obtain the optimum processing parameters through the regression model. The invention can predict and control the information of welding seam section topography of laser welding of the tapered leaf spring.

Description

technical field [0001] The invention relates to a penetration prediction and control method for laser welding of thickened cross-section plates, in particular to a method and system for predicting and controlling the cross-sectional shape information of laser welded seam of thickened cross-section plates. Background technique [0002] The automobile industry is a national pillar industry, and energy conservation and emission reduction have become a revolutionary topic for the low-carbon development of the automobile industry. The use of thickened cross-section plates can effectively reduce the weight of automobiles on the basis of ensuring the strength of automobile parts. However, in the application process, it was found that the connection of materials with thickened cross-sections has become one of the key problems that need to be solved urgently in the manufacturing process of this type of materials. The total amount of welding heat input is achieved. Laser welding tec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50B23K26/03
CPCB23K26/03B23K26/21G06F30/20
Inventor 张屹陆润东李福南张哲豪赵鹏辉韦海英
Owner HUNAN UNIV
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