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A grinding method for welding electrode cap

A technology for welding electrodes and blades, applied in the direction of electrode characteristics, electrode maintenance, etc., can solve the problems of life limitation of knife edge, waste of electrode cap, waste, etc., and achieve the effect of ensuring welding quality and prolonging service life

Active Publication Date: 2021-09-24
SHANGHAI TRACTOR & INTERNAL COMBUSTION ENGINE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] After the electrode cap has been used for the set number of times, it needs to be regrinded. The number of regrinding is too much or too little in the empirical parameter setting. In fact, the life of the regrinded blade is limited due to the life of the blade after multiple uses. Timely replacement will affect the quality of grinding and the number of times of grinding
Many electrode caps and blades are replaced before their useful life, resulting in waste
Not only is it a waste of the electrode cap as a consumable, but it will also affect the welding quality of the product and easily cause batch quality accidents

Method used

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  • A grinding method for welding electrode cap
  • A grinding method for welding electrode cap

Examples

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Embodiment 1

[0021] Taking spot welding as an example, first, the user sets the preset condition, and the preset conditions are related parameters set according to different processes, and in this embodiment, spot welding is used, so the preset grinding conditions are 1 set of welding points, 1 set of solder gun grinding parameters and electrode cap cutting amount of the number of blades.

[0022] Then detect whether the user issues the grinding instruction. If the judgment command is detected, the next step is performed, and the proceeds are repeated if it is detected.

[0023] According to the existing blade grinding, whether or not the judgment command is generated, if the next step is detected, if it is not returned to the first step.

[0024] According to the wear number of blades, the corresponding grinding parameters are selected to develop, and the welding gun is frustrated, when the number of wear is 0-5 times, the grinding pressure 800n, the grinding time is 1s, when the number of we...

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Abstract

The invention relates to the field of automobile production, in particular to a grinding method for welding electrode caps. It is characterized in that it includes the following steps: S1, the user sets preset conditions; S2, detects whether the judgment module generates a judgment instruction, and if the judgment instruction is detected, enters step S3; S3, according to the number of grinding times of the blade, detects whether the judgment module issues a replacement The command of the blade, if a judgment command is generated, step S4 is executed; S4, according to the number of blade grinding times determined by the judgment module, is reflected to the setting module, and the setting module selects the corresponding blade grinding parameters; S5, the grinding system calls the execution module to The welding torch is ground; S6, after the grinding is completed, the execution module detects the grinding amount of the welding torch, and displays the detection result on the display screen connected to the grinding system. Compared with the prior art, the present invention can prolong the service life of the blade, and monitor the amount of grinding of the electrode cap in real time, without wasting the electrode cap and the blade whose service life is not yet reached.

Description

Technical field [0001] The present invention relates to the field of automotive production, and in particular, a wearing method for welding electrode caps. Background technique [0002] After using the number of sets of settings, the electrode cap needs to be ground, the number of wear is excessive or too small, and the case where the blade actually develops, the knife mouth has a life limit, failed In case of timely replacement, it will affect the quality of the grinding and the number of wear. Many electrode caps and blades have been replaced without the service life, producing waste. Not only is the electrode cap for consumables, but also affects the quality of product welding, which is easy to cause bulk quality accidents. Inventive content [0003] In order to overcome the deficiencies of the prior art, design a wearing method of welding electrode cap, automatically detect the electrode cap usage efficiency, and combined with the control system, automatically control the gr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/30
CPCB23K11/3063
Inventor 陈君剑
Owner SHANGHAI TRACTOR & INTERNAL COMBUSTION ENGINE