Continuous and automatic steel wire rod pay-off rack

Abstract

The invention belongs to the technical field of steel wire rope pay-off devices, and in particular, relates to a continuous and automatic steel wire rod pay-off rack. The continuous and automatic steel wire rod pay-off rack comprises a pay-off area and a preparation area, so that steel wire rods are continuously and automatically released; when a first pay-off car in the pay-off area is located ina pay-off working state, the tail end of a steel wire rod of the first pay-off car is welded with the head end of a steel wire rod of a second pay-off car in the preparation area to guarantee the steel wire rod pay-off continuity; when the wire releasing of the first pay-off car is finished, an electromagnetic disc crane transfers the first pay-off car to a steel wire rod warehouse for steel wirerod penetration; the second pay-off car in the preparation area enters the pay-off area for wire releasing; the first pay-off car with the steel wire rods is placed in the position of the first pay-off car in an original preparation area by a crane; the operation is repeated, so that the steel wire rod pay-off consistency and continuity are guaranteed, the production efficiency is improved, the staff operation is convenient and safe, and the manpower consumption is reduced; and in addition, in the pay-off straightening process of the steel wire rods, a protection mechanism is provided for instantly detecting the wire quality and the pay-off conditions, so that the steel wire rope product quality is improved.

Description

technical field [0001] The invention belongs to the technical field of wire rope pay-off devices, and in particular relates to a continuous automatic wire rod pay-off frame. Background technique [0002] Due to the material properties of the wire rope industry, there is a problem of heavy material transfer weight in the pretreatment production process. The existing wire rope wire rod is straightened and processed by the pay-off car and the wire drawing car platform. After the pay-off car is finished, It is necessary to manually control the driving and transfer it away from the pay-off car, and then transfer it to another pay-off car to pay off the wire. After the wire rod is paid out, it will be processed into a steel wire rope product during the transportation process. Due to the limitation of the packaging structure of the wire rod, it will be rolled. And there is a requirement for the direction of the wire when it is paid off, and the rigidity of the wire rod itself is go...

AI Technical Summary

Problems solved by technology

[0002] Due to the material properties of the wire rope industry, there is a problem of heavy material transfer weight in the pretreatment production process. The existing wire rope wire rod is straightened and processed by the pay-off car and the wire drawing car platform. After the pay-off car is finished, It is necessary to manually control the driving and transfer it away from the pay-off car, and then transfer it to another pay-off car to pay off the wire. After the wire rod is paid out, it will be processed into a steel wire rope product during the transportation process. Due to the limitation of the packaging structure of the wire rod, it will be rolled. And there is a requirement for the direction of the wire when it is paid off, and the rigidity of the wire rod itself is good and the stress is large, which causes the problem of difficult transfer in actual production. It is easy to mess up the wire when the wire is released, the surface of the wire is abnormally worn, and the wire is stopped during the welding operation, which seriously affects the production efficiency. And product quality problems occur frequently. In addition, if the wire rod quality problems such as messy wires, poor welding, broken wires, out-of-tolerance diameters, and abnormal wear on the wire surface are not found in time during the wire unwinding process, the quality of wire rope products will be seriously affected.

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