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Method and system for tracing production process flow and rejecting scrap

A production process, production process technology, applied in manufacturing computing systems, instruments, data processing applications, etc., can solve problems such as eliminating causes and improving processes that cannot provide effective reference information, wrapping paper folds, complex processes, etc.

Active Publication Date: 2019-03-15
SHENZHEN HUALONG XUNDA INFORMATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Automated production equipment has many process sections and complex processes. In the production of existing automated equipment, due to unknown or unavoidable environmental factors and human factors, various defective products appear in production, such as wrapping paper folds, glue spots overheat
Due to the fast automated production process, only a statistical figure is obtained for the waste data, which cannot provide effective reference information for troubleshooting and improving the process
[0003] To sum up, the objective shortcoming of the prior art lies in the lack of methods to provide effective reference information for waste products in the production process

Method used

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  • Method and system for tracing production process flow and rejecting scrap
  • Method and system for tracing production process flow and rejecting scrap
  • Method and system for tracing production process flow and rejecting scrap

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0058] figure 1 It is a flow chart of the traceability of the production process flow and the waste product screening and elimination method provided by the embodiment of the present invention.

[0059] refer to figure 1 , the traceability of the production process and the method of checking and eliminating waste products, including:

[0060] Step S101, using sensors to monitor the production data generated by the production equipment in the production link;

[0061] Step S102, collecting and storing production data;

[0062] Step S103, performing simulation according to the production data, and restoring the on-site production process of the production equipment;

[0063] In step S104, a simulation demonstration of backtracking and reject rejection is performed on the production process according to the restored on-site production process.

[0064] Specifically, many sensors are installed on the production equipment, each production station has a detection point, and ther...

Embodiment 2

[0084] Figure 4 It is a schematic diagram of the production process traceability and waste product screening and elimination system provided by the embodiment of the present invention.

[0085] refer to Figure 4 , the traceability of the production process and the waste screening and elimination system, including:

[0086] The production equipment unit 10 is used to use sensors to monitor the production data generated by the production equipment in the production link;

[0087] The machine treasure unit 20 is used to collect and store production data;

[0088] The 3D virtual simulation unit 30 is used to simulate according to the production data and restore the on-site production process of the production equipment;

[0089] The simulation demonstration unit 40 is used to carry out a simulation demonstration of the production process backtracking and waste rejection according to the restored on-site production process.

[0090] Further, the machine treasure unit 20 inclu...

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Abstract

The invention provides a method and a system for tracing the production process flow and rejecting the waste products. The method and the system comprise the following steps: the production data generated in the production link of the production equipment is monitored by a sensor; Collect and store production data; According to the production data, the simulation is carried out and the on-site production process of the production equipment is restored. According to the reduced on-site production process, the production process is traced back and the waste rejection simulation demonstration iscarried out. The invention collects the data of the production equipment through the machine treasure and classifies and stores the data according to certain rules, the virtual production scene is built according to the process flow of the equipment through the virtual simulation platform, Combined with the data to drive the simulation scene, users can observe the process of process simulation andworkstation state change process through fast forward, slow forward, pause and other operations, and can intuitively and clearly find the abnormal situation of the workstation, to provide more idealreference information for users to solve the problem.

Description

technical field [0001] The invention relates to the technical field of production process flow, in particular to a method and system for traceability of production process flow and screening and elimination of waste products. Background technique [0002] Automated production equipment has many process sections and complex processes. In the production of existing automated equipment, due to unknown or unavoidable environmental factors and human factors, various defective products appear in production, such as wrapping paper folds, glue spots overheat. Due to the fast automated production process, only a statistical figure is obtained for the waste data, which cannot provide effective reference information for eliminating the cause and improving the process. [0003] To sum up, the objective shortcoming of the prior art lies in the lack of a method for providing effective reference information for waste products in the production process. Contents of the invention [0004...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50G06Q10/06G06Q50/04
CPCG06Q10/0633G06Q10/06395G06Q50/04G06F30/20Y02P90/30
Inventor 吴必升胡丽华
Owner SHENZHEN HUALONG XUNDA INFORMATION TECH