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Material grabbing center and method for E-type iron core automatic production line of transformer

An automatic production line and transformer technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of low lamination efficiency, sharp increase in labor costs, and boring manual lamination process, and achieve stable quality and lamination. high-efficiency

Pending Publication Date: 2019-03-22
CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing iron core grabbing and stacking work is completely done manually. Since the manual stacking process is boring and mostly repetitive, the stacking efficiency is low and the quality is unstable. In addition to the current sharp increase in labor costs, enterprises urgently need A fully automatic equipment that can replace manual grabbing of laminations

Method used

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  • Material grabbing center and method for E-type iron core automatic production line of transformer
  • Material grabbing center and method for E-type iron core automatic production line of transformer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] This embodiment provides a grasping center for an automatic production line of transformer E-type iron cores, including a support frame 1, a central chassis 5, a transverse guide device 6, a longitudinal guide device 7, a lifting guide device 8, a grasping device 9 and In the electric control cabinet, the supporting frame 1 is arranged under the central chassis 5, the supporting frame 1 includes a supporting chassis 3 and a supporting plate 4, and the supporting plate 4 is arranged on the supporting chassis 3 Above, the support plate 4 includes an iron core placement area B and a predefined position A;

[0033] The transverse guide device 6 is fixed on the center chassis 5, the longitudinal guide device 7 is installed on the transverse guide device 6, the lifting guide device 8 is installed on the longitudinal guide device 7, and the grasping device 9 is connected to On the lifting guiding device 8, the power devices of the horizontal guiding device 6, the longitudinal ...

Embodiment 2

[0037]On the basis of Embodiment 1, this embodiment provides a material grabbing center for an automatic production line of transformer E-shaped iron cores. Wheel 13, described transverse linear guide rail 12 is two, is respectively fixed on the both sides on the center chassis 5 along lateral direction, and described first belt pulley 13 is two groups, is installed in transverse linear guide rail 12 two ends respectively, so There are two transverse transmission belts 11, tensioned on two sets of first pulleys 13 and parallel to the direction of the transverse linear guide rails 12, and installed on the outer sides of the transverse linear guide rails 12 respectively. Between the pulleys 13.

[0038] The transmission shaft 10 rotates under the action of the motor, the first pulley 13 installed at both ends of the transmission shaft 10 rotates, the first pulley 13 drives the two transverse transmission belts 11 tensioned thereon to rotate, and the transverse transmission belt ...

Embodiment 3

[0040] On the basis of Embodiment 2, this embodiment provides a material grabbing center for an automatic production line of transformer E-shaped iron cores. The longitudinal guide device 7 includes a frame 14, a longitudinal transmission belt 15, a longitudinal linear guide rail 16 and a second pulley 17. The frame 14 is installed on the horizontal linear guide rail 12 of the lateral guide device 6 through the linear guide rail slider, and is fixed on the lateral transmission belt 11 of the lateral guide device 6. There are two longitudinal linear guide rails 16, which are respectively installed On both sides of the bottom surface of the frame 14, the longitudinal linear guide rail 16 is perpendicular to the transverse linear guide rail 12 of the guiding device, and the longitudinal transmission belt 15 is tensioned on two second pulleys 17, and the two second pulleys 17 are stretched along the longitudinal direction. The two ends of the bottom of the frame 14 are respectively...

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Abstract

The invention provides a material grabbing center and a method for an E-type iron core automatic production line of transformers. The material grabbing center comprises a material support frame, a central support, a transverse guide device, a longitudinal guide device, a lifting guide device, a grabbing device and an electric control cabinet. The material support frame is erected under the centralsupport, and a material support plate comprises an iron core holding area and a predefined position. The transverse guide device is fixed on the central support, the longitudinal guide device is installed on the transverse guide device, the lifting guide device is installed on the longitudinal guide device, the grasping device is connected on the lifting guide device, power devices of the transverse guide device, the longitudinal guide device, the lifting guide device and the grasping device are all electrically connected with the electric control cabinet. The grapping device makes guide movement along the transverse and longitudinal directions while rising and descending so as to grab iron chip side columns with different models in different positions on the material support plate to a predefined position and complete stacking according to a prescribed sequence. The lamination efficiency is high and the quality is high and stable.

Description

technical field [0001] The invention belongs to the technical field of transformer iron core grasping, and in particular relates to a material grasping center and method for an automatic production line of transformer E-type iron cores. Background technique [0002] The so-called "E"-shaped iron core means that three side columns and one yoke column are combined to form an E-shaped core, and then the single layers of the combined E-shaped iron core are gradually stacked until the required thickness is reached. The side profile of the stacked chip layer is similar to a rhombus, and it is formed by stacking different types of chips. Therefore, it is necessary to switch and grab between different types of chip stacks in a predetermined order during stacking. [0003] The existing iron core grabbing and stacking work is completely done manually. Since the manual stacking process is boring and mostly repetitive, the stacking efficiency is low and the quality is unstable. In addit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02
CPCH01F41/0233
Inventor 张华杰白国栋牛景轩高航
Owner CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD