Ultrasonic screening structure as well as on-line granularity analysis device formed by same and analysis method

A particle size analysis, ultrasonic technology, applied in the direction of particle size analysis, particle and sedimentation analysis, material analysis, etc., can solve the problems of carbon anode unit consumption increase, screen life is short, carbon anode quality decline, etc., to achieve short life, good quality Vibration performance, quality improvement effect

Active Publication Date: 2019-03-29
河南华索科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most carbon anode manufacturers do not have on-line analysis devices, and adopt off-line sieving analysis. The data cannot be entered into the automatic batching control system in time, which makes it impossible to adjust the mixing ratio of mill parameters in time, resulting in the increase of the porosity of carbon anodes. , the resistivity increases, resulting in a decline in the quality of the carbon anode, manifested as a decrease in the current efficiency of the electrolytic cell, an increase in the unit consumption of direct current and carbon anode, difficulties in electrolytic operation, and a decrease in aluminum grade, which may even lead to shutdown
In addition, the traditional off-line screening device has a short screen life and cannot meet production needs

Method used

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  • Ultrasonic screening structure as well as on-line granularity analysis device formed by same and analysis method
  • Ultrasonic screening structure as well as on-line granularity analysis device formed by same and analysis method

Examples

Experimental program
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Effect test

Embodiment 1

[0032] like figure 1 As shown, the ultrasonic sieving structure of this embodiment includes an under-sieve powder collection mechanism, a connecting seat 3, a vibrating sieve 14, a rotary blowing mechanism and a vibrating mechanism.

[0033]The under-sieve powder collection mechanism includes a bin body 8 arranged below the vibrating screen 14, a first three-way joint 10 installed on the discharge port of the bin body 8, and a first electric ball valve respectively installed on the first three-way joint 10. 9 and the second electric ball valve 11, and the vibration motor 12 arranged on the outer wall of the warehouse body 8. Specifically, the feed port end of the bin body 8 is provided with a flange, the connecting seat 3 has a cavity and flanges are connected at both ends, the flange on the bin body 8 and the flange at the lower end of the connecting seat 3 pass through Bolt connection; the vibrating screen 14 is installed between the bin body 8 and the connecting seat 3, an...

Embodiment 2

[0040] The present embodiment is an online particle size analysis device composed of the ultrasonic screening structure in Example 1, which includes all structures of the ultrasonic screening structure in Example 1; as figure 2 As shown, the online particle size analysis device of this embodiment also includes a computer system, a coarse powder recovery mechanism connected to the upper end of the hollow shaft 1, a sample powder weighing mechanism connected to the coarse powder recovery mechanism, and a sample powder weighing mechanism connected to the sample powder weighing mechanism. The sampling mechanism, the undersize powder weighing mechanism connected with the second electric ball valve 11, and the ash receiving mechanism respectively connected with the undersize powder weighing mechanism and the coarse powder recovery mechanism. The coarse powder recovery mechanism, sample powder weighing mechanism, sampling mechanism, under-sieve powder weighing mechanism and ash recei...

Embodiment 3

[0052] This embodiment adopts the analysis method of the online particle size analysis device formed by the ultrasonic screening structure in Embodiment 2, which comprises the following steps:

[0053] (1) Sampling; the computer system controls the seventh electric ball valve 25 to close, and controls the electric push rod 24 to promote the spring door 51 of the sampling hopper 23 to push open the process pipeline 50, so that the sampling hopper 23 enters the process pipeline 50 to collect the sample material. After the material collection is completed, the computer system controls the electric push rod 24 to drive the sampling hopper to return to the top of the receiving hopper 26 to complete sampling.

[0054] (2) Tare detection of the sample powder hopper scale; start the sample powder hopper scale 28 to perform the tare detection of the sample powder hopper scale, and transmit the tare data to the computer system.

[0055] (3) Sample material is weighed; Computer system cl...

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PUM

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Abstract

The invention discloses an ultrasonic screening structure. The ultrasonic screening structure comprises an undersize powder collecting mechanism, a connecting seat (3) and the like, wherein the connecting seat (3) is arranged above the undersize powder collecting mechanism and provided with a containing cavity. The invention also discloses an on-line granularity analysis device formed by the ultrasonic screening structure. The invention further discloses an analysis method of the online granularity analysis device which is formed by the ultrasonic screening structure; and the method comprisesthe following steps of (1) sampling; and (2) carry out sample powder hopper scale tare detection. The ultrasonic screening structure adopts a frame type vibrating screen without a vibrating ring, andan upper sealing ring and a lower sealing ring are installed so as to ensure the sealing performance in the screening process; and meanwhile, a positioning sleeve is further arranged between the connecting seat and the undersize powder collecting mechanism, the vibrating screen is not compacted while the upper sealing ring and the lower sealing ring are properly pressed, it is ensured that the vibrating screen has the good vibration performance, and the problem that a traditional vibrating ring type vibrating screen is short in the service life is well solved.

Description

technical field [0001] The invention belongs to the field of automatic detection, and specifically refers to an ultrasonic screening structure and an online particle size analysis device and analysis method thereof. Background technique [0002] In the aluminum electrolysis industry, in the production process of the prebaked electrolytic cell, the carbon anode is the main part of the aluminum electrolytic cell. Its quality and working conditions affect the normality of the aluminum electrolytic production and the economic and technical indicators such as current efficiency, electric energy consumption, carbon consumption, and product grade. Very huge. 70% of electrolytic cell failures occur at the anode, and the anode faults that often occur in the electrolytic cell include: local overheating of the anode, uneven current distribution, anode drop, anode "long package", anode crack fault, prebaked anode block falling off, a large number of There are more than ten kinds of fai...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07B1/28B07B1/42B07B1/46B07B1/55G01N15/02G01N5/04
CPCG01N5/04G01N15/0272B07B1/28B07B1/42B07B1/46B07B1/55B07B2230/04
Inventor 郭力李霖陈建红林勇军
Owner 河南华索科技有限公司
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