Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Personalized 3D printed porous titanium-based tantalum-coated bone plate and its preparation method

A 3D printing, porous titanium technology, applied in the direction of outer plate, internal bone synthesis, medical science, etc., can solve the problems of secondary removal, shape mismatch, stress shielding, etc., to avoid stress shielding, good plasticity, and improve biological activity Effect

Active Publication Date: 2020-07-28
赵德伟 +2
View PDF1 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The present invention aims at the above-mentioned traditional metal bone plate having many disadvantages in material properties, infection and aseptic loosening caused by the release of toxic metal ions, stress shielding, secondary removal, shape mismatch, etc., and researches and designs a 3D printing technology. Fabrication of porous titanium-based bone plate and tantalum coating, the bone plate can be personalized, permanent implantation, avoid stress shielding, have high histocompatibility and biomechanical properties, and can induce bone tissue generation

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Personalized 3D printed porous titanium-based tantalum-coated bone plate and its preparation method
  • Personalized 3D printed porous titanium-based tantalum-coated bone plate and its preparation method
  • Personalized 3D printed porous titanium-based tantalum-coated bone plate and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A personalized 3D printed porous titanium-based tantalum metal-coated bone plate with osteoinductive activity, which uses titanium metal powder as the base material, and forms a tantalum-coated layer on the surface of the porous titanium-based bone plate with a void structure produced by 3D printing. layer is prepared.

[0048] Such as figure 1 and figure 2 As shown, the porous titanium-based bone plate includes a body, and the body includes an outer rib located on the peripheral edge of the body, an inner rib located inside the outer rib, a void structure, and a screw hole. The outer reinforcing ribs are in a continuous structure, constituting the edge of the body, and the inner reinforcing ribs are in a mesh structure, so as to improve the mechanical strength of the bone plate. The void structure is distributed among the outer ribs, inner ribs and screw holes, and is composed of internally connected diamond-shaped pore structures. The porosity of the void structure...

Embodiment 2

[0052] Using high-purity titanium powder (spherical powder, particle size 15 μm to 30 μm) as raw material, it is processed by 3D printing to prepare a personalized 3D printed tantalum metal-coated porous titanium bone plate, which specifically includes the following steps:

[0053] (1) Understand the anatomical structure of the patient's fracture through CT scanning, and reconstruct the CT scanning data into a 3D model (that is, a 3D geometric image);

[0054] (2) Use Auto CAD, Pro E, and Magics software to design the shape and void structure of the customized bone plate, and obtain the three-dimensional geometric model of the porous target bone plate (such as figure 2 shown), further obtain the .stl format file of the three-dimensional geometric model of the porous target bone plate;

[0055] (3) if figure 2 The 3D printing process of the porous bone plate shown is: merge the titanium metal parameter package with the .stl file in the Building Processing interface to obtain...

Embodiment 3

[0066]A male goat with a weight of about 20kg was selected as the experimental animal, and the anatomical structure of the goat tibia was understood through CT scanning, and the CT scanning data was reconstructed into a 3D model (ie, a geometric image). Use Auto CAD, Pro E, and Magics software to design the shape and void structure of the customized bone plate, obtain the three-dimensional geometric model of the porous target bone plate, and further obtain the .stl format file of the three-dimensional geometric model of the porous target bone plate. Then merge the titanium metal parameter package and the .stl file in the Building Processing interface to obtain the .mtt format file that the bone plate can recognize in the 3D printer equipment, and input the .mtt format file into the 3D printing device for printing. The width of the bone plate The screw diameter is 1.2cm and the length is 10cm; the screw diameter is 2.7mm and the length is 14mm. Then, tantalum metal was deposite...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
flexural strengthaaaaaaaaaa
elastic modulusaaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

A personalized 3D-printed porous titanium-based tantalum metal-coated bone plate that has osteoinductive activity. The plate is prepared by using titanium metal powder or titanium alloy metal powder as a base material, and forming a tantalum coating on the surface of a porous titanium-based bone plate which is made by means of 3D-printing processing and which has a porous structure. The porous titanium-based tantalum metal-coated bone plate has a porosity of 50-80%, a flexural strength of 50-150 MPa, an elastic modulus of 2-30 GPa, a pore diameter of 200-800 μm and a tantalum coating thickness of 30-60 μm, and has sufficient strength while simultaneously having good osteoinductive performance. A bone plate implanted in a manner in which same conforms to the anatomical structure at a bone plate and a fracture part may have excellent bone integration with bone tissues, and the defect in which a conventional bone plate is easily loosened and fractures after being implanted in a body for a long time is avoided, so that permanent biological internal fixation is achieved.

Description

technical field [0001] The invention relates to a medical internal fixation device, in particular to a personalized 3D printed porous titanium-based tantalum-coated bone plate with osteoinductive activity and a preparation method thereof for medical fixation of long bone fractures of extremities. Background technique [0002] For fractures of the long bones of the extremities, open reduction and internal fixation are often used clinically. In traditional orthopedic surgery, the curvature of the bone plate and the screw implantation process are often used to ensure accuracy and avoid damage to important structures such as peripheral nerves, blood vessels, and organs. It needs to rely on the experience of the surgeon and the multiple times of fluoroscopy on the position of the bone plate and screw during the operation, resulting in a long operation time, the risk that the bone plate and bone cannot be tightly combined, and the screws will loosen and fail. At present, the commo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): A61B17/80B33Y10/00A61L31/02A61L31/14
CPCA61B17/80A61B2017/00526A61L31/022A61L31/14A61L31/146B33Y10/00
Inventor 赵德伟马志杰李军雷
Owner 赵德伟
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products