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Free hook face prism positioning design and machining method

A technology of curved prism and processing method, which is used in metal processing equipment, manufacturing tools, optical surface grinders, etc., can solve the problems of loss of repeated positioning datum, difficulty in assembly and adjustment, loss and other problems

Active Publication Date: 2020-02-04
西安应用光学研究所
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  • Abstract
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AI Technical Summary

Problems solved by technology

For ordinary free-form prisms, since the prism itself has no processing and adjustment reference, it needs special tooling to assist in processing and testing, such as "a free-form prism processing method" proposed by patent application number 201610969003.5. This patent adopts high-precision coding The tool realizes the processing requirements of free-form surface prism angle. After adopting this processing method, once the part is removed from the tooling, the original datum will be lost, which will have a great impact on subsequent assembly and adjustment, that is, the repeated positioning datum will be lost, resulting in subsequent assembly. There is some difficulty in tuning
Moreover, the structure adopted in this patent is relatively complicated, and a high-precision encoder is required, which is difficult to be widely used.

Method used

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  • Free hook face prism positioning design and machining method
  • Free hook face prism positioning design and machining method
  • Free hook face prism positioning design and machining method

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Embodiment Construction

[0024] Embodiments of the present invention are described in detail below, and the embodiments are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0025] The invention provides a special tooling for processing special optical elements and a positioning method. The main principle includes symmetrically setting auxiliary reference process tables 2 (two places) on the free-form surface prism blank 1, and designing a special integrated tooling 9 so that the prism blank and the integrated tooling are not separated during the entire grinding, polishing and testing process.

[0026] Such as figure 1 As shown, the free-form surface prism 1 needs to process the free-form surfaces 3, 4, and 5. All three surfaces have angle and shape requirements. The optical coordinate system is used in the optical design, and the coordinate system is converted to the processing in the process of processing. under the coordinate ...

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Abstract

The invention provides a free hook face prism positioning design and machining method so as to solve the problems about high-precision-requirement free hook face machining, detection and adjustment reference consistency control. Based on free hook face prism machining, detection offline detection process repeated positioning and other requirements, a specially-designed auxiliary reference processtable is arranged on a free hook face prism and provided with a positioning reference face, and accordingly machining reference and adjustment reference consistency is achieved. By adoption of the method, uniformity of machining, detecting and even later adjustment reference can be achieved, consistency control of free hook face machining, detecting and adjustment reference is achieved, and the final optical system performance is guaranteed.

Description

technical field [0001] The invention belongs to the technical field of precision processing and high-precision detection of optical components. The invention relates to a positioning processing method of a curved surface prism, in particular to a positioning design and processing method of a free-form surface prism. Background technique [0002] The free-form prism is a special optical element formed by two or more free-form surfaces. Due to the diversity of free-form structure designs, there are a large number of applications in the civilian market, such as F-theta prisms, head-mounted displays, AR, VR, etc. The free-form surface prism can be divided into two types: optical resin and optical glass according to the material. For optical resin, it can be realized by diamond turning or high-precision injection molding technology. However, optical resin materials have poor light transmission and environmental tolerance, so free-form surface prisms of optical glass materials ar...

Claims

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Application Information

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IPC IPC(8): B24B13/00B24B13/005B24B1/00
CPCB24B1/00B24B13/00B24B13/005
Inventor 汪志斌张峰张云龙孙鹏程张瑜
Owner 西安应用光学研究所
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