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A method and device for fabricating a PDMS-based flexible grating

A technology for manufacturing devices and gratings, which is applied in the direction of diffraction gratings, optics, optical elements, etc., and can solve problems such as low success rate and low efficiency of flexible gratings

Active Publication Date: 2021-11-30
SHENZHEN INST OF ADVANCED TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The object of the present invention is to provide a flexible grating manufacturing device and a method for using the device to make a PDMS-based flexible grating. The method is simple, low in cost, short in cycle, less in process, and controllable in process, and solves the problem of the current manufacturing efficiency of flexible gratings. Problems with low and low success rates

Method used

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  • A method and device for fabricating a PDMS-based flexible grating
  • A method and device for fabricating a PDMS-based flexible grating
  • A method and device for fabricating a PDMS-based flexible grating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] Embodiment 1 (as figure 1 , 6 , 8)

[0053] A manufacturing device for a flexible grating, comprising a base 1, a stainless steel ring 2 and a stainless steel ring 3, the stainless steel ring 2, the stainless steel ring 3 and the base 1 are independent of each other and not connected to each other, and the base is provided with grooves 4 and 4 For placing the master grating, the stainless steel ring 3 includes a first stainless steel ring 31 and a second stainless steel ring 32, the stainless steel ring 2, the first stainless steel ring 31 and the second stainless steel ring 32 are all located above the base 1, outside the groove 4 and The groove 4 is evenly surrounded, the first stainless steel ring 31 is adjacent to the inside of the stainless steel ring 2, the second stainless steel ring 32 is adjacent to the outside of the stainless steel ring 2, and the heights of the first stainless steel ring 31 and the second stainless steel ring 32 are greater than The thickn...

Embodiment 2

[0054] Embodiment 2 (as figure 2 , 7 , 8, and 9)

[0055] On the basis of Example 1, the base 1 is provided with a threaded hole 5, and the threaded hole 5 is provided with a matching threaded rod 6. After the threaded rod 6 matches the threaded hole 5, the remaining height of the threaded rod 6 is greater than the stainless steel ring 3, the stainless steel ring 2 is provided with a first through hole 7 matching the threaded rod 6, and the stainless steel ring 2 is fixed above the base 1 through the threaded rod 6.

Embodiment 3

[0056] Embodiment 3 (as image 3 , 6 , 8)

[0057] On the basis of Embodiment 1, at least two second through holes 8 are provided at the bottom of the groove 4 and distributed symmetrically, and the second through holes 8 are not located at the center of the groove 4 . The second through hole 8 is convenient for the placement and removal of the master grating. At the same time, it must be considered that the base 1 is to be placed on the spin coater. The spin coater fixes the base 1 by adsorption force, so it cannot be placed in the middle of the groove 4. perforated.

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Abstract

The invention discloses a method and equipment for making a flexible grating based on PDMS. The equipment includes a base, a stainless steel ring and a stainless steel ring, grooves are arranged on the base, the stainless steel ring includes a first stainless steel ring and a second stainless steel ring, and the stainless steel ring , The first stainless steel ring and the second stainless steel ring are located above the base, outside the groove and evenly surround the groove, the first stainless steel ring is adjacent to the inner side of the stainless steel ring, and the second stainless steel ring is adjacent to the outer side of the stainless steel ring . The production method is as follows: put the master grating into the groove and cover the gap between them; configure PDMS solution; spin coating, evenly spin coat the PDMS solution on the entire base; put the stainless steel ring on the corresponding position; The first stainless steel circle and the second stainless steel circle are placed on the corresponding positions; the PDMS solution is slowly poured into the area between the first stainless steel circle and the second stainless steel circle; heat curing; peeling off the film. The invention can greatly improve the success rate of production and reduce the possible damage of the film in the process of peeling off the film.

Description

technical field [0001] The invention belongs to the technical field of optical thin films, and relates to a method and equipment for manufacturing a PDMS-based flexible grating. Background technique [0002] At present, the applications of gratings are mostly concentrated at the nanoscale. As a new type of optical component, nanoscale gratings have important applications in photonic crystals, biosensing, solar energy, and data storage. In recent years, traditional grating manufacturing methods, such as mechanical scribing, electron beam exposure and holographic ion beam etching, have high production costs, long cycle times, and are difficult to manufacture in large areas, and these methods can only process hard gratings. It is difficult to manufacture flexible nano-gratings, which limits the further development of nano-imprinting, and the use of flexible nano-imprinting technology can avoid "head-to-head" with hard templates during imprinting, which can greatly reduce the pr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B5/18
CPCG02B5/1847
Inventor 赖厚湖林慧袁长友马翠余明
Owner SHENZHEN INST OF ADVANCED TECH