223results about How to "Increase cooling intensity" patented technology

The invention relates to a vanadium extraction coolant and a preparation method and a use method thereof which belong to the field of metallurgy. The invention provides a novel vanadium extraction coolant and overcomes the defects of complex use of the existing coolant and the large operation difficulty of the existing vanadium extraction technique. The vanadium extraction coolant comprises 80 to 95 percent of the oxides of iron, 3 to 6 percent of SiO2, 0.1 to 0.6 percent of V2O5, 1 to 3 percent of MgCl2 and the rest is less inevitable unpurified elements; the total amount is 100 percent. The vanadium extraction coolant of the invention is collocated and pressed by adopting iron concentrate powder containing vanadium and ferric oxide (or vanadium extraction mud) with a bonding agent which not only has a simple preparation method, but also has high cooling intensity; besides, the using method is simple during the process of using the vanadium extraction; the vanadium extraction technique is more smooth; the quality of the vanadium slag and the quality of gun iron are more stable; the invention fully recycles the most resources of iron and vanadium in the coolant simultaneously when achieving the goals of ''removing vanadium and preserving carbon''.

The invention provides a melting furnace slag quenching dry type granulation and sensible heat recovery generating system and a method using the same and belongs to the technical field of steel metallurgy furnace slag treatment and complementary energy recovery. The melting furnace slag quenching dry type granulation and sensible heat recovery generating system provided by the invention comprisesa slag-receiving device, a high-pressure water-air pulverization furnace slag quenching and granulating device, a furnace slag slow-cooling device, a sensible heat recovery generating device and a waste gas purification treatment device. According to the invention, the melting furnace slag is quenched and granulated by utilizing the high-pressure water-air pulverization device, so that the melting furnace slag is rapidly cooled to be in a glassy state; and then through a water-cooled type vibration grid plate, the melting furnace slag in the glassy state is further subjected to heat exchange with cold air so as to facilitate the subsequent recovery of the sensible heat. By the system provided by the invention, the melting furnace slag is quenched and granulated, and the high-temperature sensible heat resource of the furnace slag is sufficiently recovered and is used for generation on the basis that the water activity quality of the furnace slag is not influenced.

The invention relates to a preparation process and a device of a nano-particle reinforced bimetal composite, the nano-particle reinforced bimetal composite comprises the following chemical components by weight percent: 6-25% of Cr, 4-18% of Ni, 1.0-4% of Mo, 1.0-1.8% of Si, 1.2-3% of Mn, 0.4-2.2% of B, 0.1-1.2% of MgO, 0.2-2% of CaF2, 0.2-0.7% of C, 0.2-0.8% of Nb, not more than 0.9% of one or the combination of CeO2, Y3O2 and La2O3, 0.0-0.8% of Co, and the balance of Fe, and mixed particles of nano-sized carbides, nitrides, borides or carbonitrides are added in alloy powder. The vacuum induction melting and the cladding processes and equipment are adopted for melting and cladding the mixture on a workpiece, the thickness of a cladding layer is 0.1-25mm, the cladding layer contains 1%-50% of nano-reinforcing particles of one or the combination of the carbides, the nitrides, the borides and silicides, and the cladding layer has special performances of wear resistance, corrosion resistance, electrical conductivity, self-lubrication performance and the like. A coating layer and a base material form the metallurgical bonding, thereby having high bonding strength, overcoming the drawbacks in various coating processes at home and abroad, leading the coating layer to avoid the defects of shrinkage cavities, inclusion, cracking, shedding and the like and having the advantages of high heating temperature, fast speed, high production efficiency, small energy consumption, simple preparation process and low cost.

A press quenching manufacturing technique process of high strength and ductility thick steel plate belongs to low alloying steel manufacturing technique field, which comprises heating up steel billet to 1100 DEG C to 1250 DEG C, rolling steel plate through two stages of austenite recrystallization zone and non recrystallization zone with 860 DEG C to 950 DEG C of final rolling temperature, realizing steel plate press quenching through adopting two cooling ways of aerial fog and water-curtain with 25-45 DEG C/s of average cooling speed in cooling region, stopping the quenching when temperature reduced to 150 DEG C to 300 DEG C, and drawing the steel plate after quenched under high temperature. The invention overcomes the weaknesses of long productive cycle of current modified treatment method, high cost and unfavorable stability of high strength and ductility steel plate property which is manufactured by TMCP technique, and can manufacture 20mm-50mm high strength and high ductility steel plate with stable property. And the invention has the advantages of short production line and low energy consumption, which can be extensively applied to manufacture steel plate which is needed in the industries of metallurgy, petrifaction, hydroelectricity and marine and the like.

The invention belongs to a producing and cooling technique of rolled steel, relating to a cooling method of a heavy and medium plate controlled rolling intermediate blank, which can be realized by both a single-stand heavy and medium plate roll and a double-stand heavy and medium plate roll. The cooling method comprises the following steps of: transmitting a roughly rolled intermediate blank with the thickness range of 30-110 mm in an austenite recrystallization zone into an intermediate controlled cooling zone from a transmission roller way for rapidly cooling to 800-950 DEG C, and then transmitting the intermediate blank into the roll for rolling in a non- recrystallization zone after short-time air cooling and temperature evening. In the intermediate cooling process, an upper collecting pipe and a lower collecting pipe with high density or ultra-high density are adopted to impact, jet and cool the intermediate blank, and specific technological parameters are accurately controlled by a computer. Water is cooling water for the roll with the pressure of 0.3-1.0 MPa in a common water circulating system for workshops. The intermediate cooling holding time is 30-70% shorter than that of the conventional process so that the production efficiency is improved, and due to austenite grain refinement after intermediate controlled cooling, the mechanical properties of a steel plate can be improved.

The invention provides a method for producing a Q890 high-strength steel intermediate-thickness plate through online quenching. The method comprises the steps that rolling is carried out, wherein the heating temperature of a heating furnace is 1180+/-30 DEG C, the total heating time is 1.0-1.2 hour, two-stage rolling is adopted, rough rolling and scale removing are conducted for two passes, finish rolling and scale removing are conducted for two passes, the temperature at the beginning of the rough rolling is 1050-1150 DEG C, the thickness of an intermediate slab is larger than or equal to 80 mm, the temperature at the beginning of the second-stage rolling is lower than or equal to 860 DEG C, and the finishing rolling temperature is lower than or equal to 830 DEG C; cooling is conducted, wherein water cooling online quenching is adopted, the temperature of the intermediate slab is 780+/-10 DEG C when entering water, the self-tempering temperature is lower than or equal to 250 DEG C, and the cooling speed is higher than 15 DEG C per second; and heat treatment is conducted, wherein the tempering temperature is 500+/-10 DEG C, the heating rate is 1.8+/-0.2 min/mm, the heat preservation time is 20-30 min, the temperature is lowered to the indoor temperature through air cooling, and then a double-phase structure of a lath martensite and a lath bainite is obtained. Online quenching shortens the technological process and reduces cost.

The invention relates to a micro-nano-alloy bimetal composite material preparation technique and a device thereof; one of wear-resistant and corrosion-resistant ferrous metal material, non-ferrous metal material and various self-fluxing alloy is prepared into power; then, the powder is added with less than or equal to 0.8% of one or combination in CeO2, Y2O3 and La2O3, 0.3-1.5% of MgO, 0.3-1.8% of CaF2, 0.0-1.5% of B, 0.1-0.8% of Nb, 0.1-1.0% of Ti, 0.1-2.0% of grain refining and recrystallization inhibitor according to the mass percent; or the powder is added with 1-40% of carbide, nitride, micro-nano or nano particles of boride; and the mixture is put into a high-energy stirring ball grinding mill for grinding and ball milling, so that the micro-nano or nano alloy powder can be prepared. A variable frequency induction heating device is adopted for cladding and melting vacuum or inert gas, so that a workpiece can be melted and coated with a micro-nano or nano scale alloy cladding layer which has the grain size of 0.1-35mm and is wear-resistant and corrosion-resistant, and the bimetal composite material can be prepared. The invention overcomes the defects in various coating techniques in China at present, can complete the preparation of the workpiece with the cladding layer having high thickness for once, does not need repeated coating and sintering, has high material utilization rate, low machining allowance and preparation cost, simple preparation technique and high production efficiency.

The invention discloses an intelligent cooling system based on split cooling and reverse cooling for an engine, and a control method. The cooling system comprises a cylinder cover water jacket, a body water jacket, an electronically-controlled water pump, electronic thermostats, an electronically-controlled fan, a heat dissipater, an expansion water tank, temperature sensors, motors and an electronic control unit. During a working process of the system, the electronically-controlled water pump pumps a cooling liquid in the engine, the first electronic thermostat controls the cooling liquid to enter the cylinder cover water jacket and the body water jacket according to cooling liquid temperature signals of a cylinder cover and a body respectively, flow from top down, and flow out after the cooling the cylinder cover and the body; and the second electronic thermostat distributes the flow rate of the cooling liquid entering large circulation and small circulation according to a cooling liquid temperature of a main tube, and the cooling liquid is circulated and then pumped in the engine to cool. The cooling system disclosed by the invention is capable of accurately distributing the flow rate of the cooling liquid in the cylinder body and the body of the engine, reducing the phenomenon of non-uniform cooling, and shortening the warm-up time of the engine; and the heat states of heated components are optimized through the reverse cooling.

The invention discloses a high-temperature furnace roller for a CSP (Compact Strip Production) heating furnace. The high-temperature furnace roller comprises a tubular roller body steel shaft, wherein the outer wall of the roller body steel shaft is provided with roller rings at intervals; the outer wall of the roller body steel shaft between adjacent roller rings is provided with a heat-insulating lining; a water-cooling pipe is arranged in the roller body steel shaft; one end of the water-cooling pipe is provided with a water-cooling pipe supporting clamp seat; a roller body end head baffleplate which is hermetically connected with the inner wall of the roller body steel shaft is arranged outside the end part of the water-cooling pipe supporting clamp seat; a first cavity is formed between the roller body steel shaft and the water-cooling pipe; the pipe wall of the water-cooling pipe close to the water-cooling pipe supporting clamp seat is provided with water outlet through holes which are uniformly distributed along circumference; and the water outlet through holes are communicated with a water inlet end in the water-cooling pipe and the first cavity to form a closed water path. The high-temperature furnace roller has the advantages of simple structure, convenience and quickness in manufacturing, convenience in use and maintenance, low cost, application temperature reaching up to 1,300 DEG C and suitability for being widely applied to the technical field of thermal equipment of industrial furnaces.

The invention relates to an automobile wheel hub low-pressure casting vacuum water cooling mold system. A low-pressure casting mold comprises an upper die, a lower die and four side molds; the upper die, the lower die and the four side molds are combined to form into a casting chamber of a wheel hub to be cast; a cooling system comprises a water flow control cabinet, a water storage tank, a water storage buffer and a vacuum pump; the water flow control cabinet is communicated with a low-pressure casting machine platform through an input water pipe; the low-pressure casting machine platform is communicated with the water storage tank through an output water pipe; the water storage tank is connected with a water return pipe; cooling devices which are connected with the input water pipe and the output water pipe respectively are arranged inside empty chambers of the upper die, the lower die and the four side molds. The automobile wheel hub low-pressure casting vacuum water cooling mold system has the advantages of being scientific in design, reasonable in structure, convenient to operate, environment-friendly, high in cooling intensity and good in cooling effect, effectively improving the production efficiency, enabling the cooling devices in the mold to be uniformly arranged and the water flow speed to be adjustable, significantly reducing the production cost, improving the working environment and reducing the labor intensity of operating personnel.

The invention discloses an end-face spray quenching crack-preventing method of quenching piece through changing spraying angle in the heat disposal domain of metal material, which is characterized by the following: placing quenching piece in the quenching equipment with pipe; making quenching piece with lateral and end faces; setting lateral face as rapid freezing face only; paralleling lateral face and pipe; setting the end face of quenching piece perpendicular to pipe; flowing quenching dielectric through pipe; displaying angle a (0-90 deg) for pipe and lateral face of quenching piece; fitting for cooling lateral face of quenching piece; avoiding crack effectively.

The invention discloses half-wet method slag processing system and method, wherein the half-wet method slag processing system comprises a slag storage bin, a high-pressure atomizing nozzle and a crushing device with high-speed revolution, wherein the upper part of the slag storage bin is provided with a high-temperature liquid slag inlet which is connected with a slag outlet of a blast furnace; the high-pressure atomizing nozzle and the crushing device are arranged in the slag storage bin and positioned below the high-temperature liquid slag inlet; the high-pressure atomizing nozzle sprays high-pressure aerial fog towards the crushing device to impact and cool the liquid slag of the blast furnace; and the crushing device is used to further mechanically crush and cool the slag and process the slag into materials for preparing cement. The invention overcomes the defects of the high use level and the waste of water resources, difficult heat energy recovery and the high cost of the reprocessing of slag secondary products in the traditional slag processing method.

The invention belongs to a cooling casting blank or casting mould device and relates to a water cooling channel for a large beam blank continuous casting crystallizer,,and particularly to a copper plate cooling device for a beam blank continuous casting crystallizer. The copper plate cooling channel is characterized in that: a web water gap, a R angle water gap, a bevel water gap, a flange inner angle water hole and a flange top water hole are formed on a broadside copper plate according to the characteristics of the copper plate shape and heat face heat flux; the water gaps without corners are distributed uniformly, and the water gaps at R angle are dense, and few water holes are arranged at concave corners; and a cooling water tank is arranged outside a narrow side copper plate. The copper plate cooling channel has the advantages that cooling water channels are arranged in areas, the number of cooling water channels is reduced, water gap diameter is reduced, and processing quantity is reduced; the water gaps are arranged reasonably, temperature peak value at the R angle is eliminated, the temperature gradient is reduced, the cooling strength of the flange top is weakened, the overall temperature of the copper plate tends to be uniform, the working environment of the copper plate and blank heat transmission condition are improved, the cooling effect is good, and water is saved; deformation and abrasion of the copper plate are reduced, and service life is prolonged; the surface quality of blanks is remarkably improved, the cogging yield is improved, and continuous casting production can be performed smoothly.

The invention discloses a furnace slag crushing device, a crushing method and a semi-wet method furnace slag processing system. The crushing device comprises two crushing wheel groups which are arranged in a rotating way, are meshed with each other in a non-contact-type reversing way and have water spraying structure. By utilizing a water spraying mechanism to spray high pressure water out from a tooth surface to crush and cool furnace slag, thus preventing the furnace slag grains from being adhered again; the invention adopts the conception that a small quantity of water which is taken as cooling medium is combined with the mechanical crushing so as to improve the quality of byproducts of the furnace slag and the heat exchange efficiency.

The invention discloses an ultra-fine grained HPB300 hot-rolling optical disc stripe reinforcing steel bar and a preparation method thereof. The ultra-fine grained HPB300 hot-rolling optical disc stripe reinforcing steel bar comprises the following components in percentage by weight: 0.15-0.18% of C, 0.10-0.16% of Si, 0.16-0.28% of Mn, 0.080-0.120% of Cr, 0.0010-0.0020% of B, less than 0.030% of S, less than 0.045% of P and the balance of Fe. The reinforcing steel bar is prepared from molten iron, steel scrap and pig iron through steps of molten steel smelting, molten steel pouring and billet controlled rolling and controlled cooling. According to the reinforcing steel bar, a small amount of ferromanganese, ferroboron and high carbon ferro-chrome alloy into the steel-making step, so that the alloying cost is remarkably lowered. By adopting low-temperature controlled rolling before spinning and a stelmor roller aerial fog cooling process after spinning, the reinforcing steel bar has the advantages of low cost, good toughness, excellent high- and low-temperature performance, low stress time-validity and the like.

An externally controlled variable-displacement compressor air-conditioning system, which includes an air-conditioning controller, which also includes a pressure regulating valve that controls the compression ratio of the compressor according to the change signal of the pressure in the air-conditioning pipeline; The control module of the pressure regulating valve of the displacement compressor, the control module includes a single-chip microcomputer, a pulse width modulation power amplification module, an overcurrent protection module that can realize overcurrent protection, and a current detection module that can detect the output current. Beneficial effects: the air conditioning system using the variable displacement compressor can automatically adjust the power output according to the set temperature, saving a lot of energy.

The invention provides furnace-protecting anhydrous stemming which comprises the following raw material chemical components by weight: 15-25% of corundum powder; 15-20% of coke powder; 15-20% of clay powder; 9-14% of silicon carbide powder; 2-4% of asphalt powder; 15-25% of anthracene oil; and 9-11% of titanium dioxide powder. The stemming of the invention has the characteristics of high strength, low shrinkage, and good caking property, has stable high temperature resistance, can be sintered rapidly, can prolong tapping time and ensure tapping smoothness, provides an iron notch drilling-trhough rate of above 95%, avoids the iron-leaking phenomenon and accidents of iron notch fracture and channel enlargement due to a shallow iron notch, increases the smelting intensity, reduces production cost, and ensures the safe running of blast furnace production. Especially, a titanium sediment wear-resistant protection layer with a small thermal conductivity coefficient and good corrosion resistance is formed, which has the effect of protecting the hearth and the furnace wall near the iron notch, and thus prolongs the service life of the blast furnace hearth and the furnace wall.

The invention discloses a novel engine intelligent cooling system and control method based on engine split cooling and reversed cooling. The cooling system comprises a cylinder cover water sleeve, an engine body water sleeve, an electronic control water pump, electronic thermostats, an electronic control fan, a radiator, an expansion tank, a temperature sensor, a motor and an electronic control unit. In the working process of the system, cooling liquid is pumped into an engine water sleeve through the electronic control water pump, the first electronic thermostat controls the cooling liquid to enter the cylinder cover water sleeve and the engine body water sleeve according to the rotating speed and load signals of an engine, and the cooling liquid flows from top to bottom and passes through a cooling cylinder cover and an engine body to flow out; and the second electronic thermostat distributes the flow of the cooling liquid entering large circulation and small circulation according to the temperature of the cooling liquid of a header pipe, and the cooling liquid is circulated to be pumped into the engine body of the engine to be cooled. By means of the novel engine intelligent cooling system and control method, the flow of the cooling liquid of the cylinder cover and the engine body of the engine can be accurately distributed, uneven cooling is reduced, and the heating time of the engine is shortened; and meanwhile, the heat state of heated components is optimized through reversed cooling.