The invention discloses a process for repairing the breakage of a rotary kiln tyre/roller, comprising the following steps of: performing fixed connection at the two sides of a crack, cutting out a U-shaped crevasse, grinding, sequentially depositing a binding layer, a transition layer, a work layer and a processing layer at the crevasse, dismounting a fixing plate, and carrying out overall grinding and polishing. The process for repairing the breakage of the rotary kiln tyre/roller provided by the invention is low in repairing price, which is only 100,000-1500,000 Yuan, low in investment, simple in process, convenient to operate, easy to learn and grasp, novel in technology, low in cost, and practical and reliable; therefore, the process not only increases income and reduces expenditure for the country but also makes an enormous contribution to consumption reduction and energy conservation as well as resource conversation and efficiency improvement for an enterprise.