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Roller hearth heating furnace roller intelligent monitor

A roller hearth furnace and monitor technology, applied in lighting and heating equipment, furnaces, furnace components, etc., to achieve the effect of clear normal and fault states, comprehensive detection and strong adaptability

Pending Publication Date: 2020-07-03
BEIJING RES INST OF MECHANICAL&ELECTRICAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method is also not suitable for intelligent transformation of old equipment

Method used

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  • Roller hearth heating furnace roller intelligent monitor
  • Roller hearth heating furnace roller intelligent monitor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] like figure 1 As shown, Embodiment 1 of the present application provides an intelligent monitor for rollers in a roller hearth heating furnace, which can be used for monitoring the working status of rollers of various shapes. The monitor of the present invention can be installed at the non-drive end of the roller to monitor the running state of the roller. The intelligent monitor is composed of a monitor body 10 , a magnetic chuck 21 with a guide stud 22 and a lock nut 23 , etc., and the guide stud 22 is installed on the magnetic chuck 21 . Wherein, the magnetic sucker 21 can be adsorbed on the equipment (steel) shell near the monitored roller bar 30 nearby, the monitor body 10 can move up and down along the guide stud 22, and the lock nut 23 locks the monitor body 10 in the guide in place on the stud 22. The composite roller 40 on the fixed monitoring body 10 is close to the roller surface under the monitored roller 30 and rotates with the roller under the action of ...

Embodiment 2

[0042] like figure 2 As shown, the difference between Embodiment 2 of the present application and Embodiment 1 is that an adjustment mechanism is arranged above the swing mechanism, and its adjustment wheel 43 is mounted on the elongated through hole 45 of the composite roller swing rod 41 through a connecting rod 44 through a bolt. Up, the lower end of the connecting rod 44 is fixed on the elongated through hole 45 and its position is adjustable, so that the position of the adjustment wheel 43 at its upper end can be adjusted up and down, and the position can be adjusted along the elongated through hole 45 to realize the adjustment of the adjustment wheel 43. Moving up and down. When the position is adjusted by the guide stud 22 of the fixing mechanism, when the compound roller 40 and the monitored roller bar 30 cannot be closely attached, the position of the adjusting wheel 43 can be fine-tuned to make it closely fit the roller bar and the compound roller 40 , Increase fri...

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Abstract

The invention discloses a roller hearth heating furnace roller intelligent monitor. The roller hearth heating furnace roller intelligent monitor comprises a monitor body and a fixing mechanism installing the monitor body on the lower portion of a monitored roller, wherein the monitor body is internally provided with a composite roller wheel which is tightly attached to the roller surface of the monitored roller and rotates along with the monitored roller, a swing mechanism which is arranged on one side of the composite roller wheel and used for supporting the composite roller wheel, and a roller motion state detecting mechanism which is arranged below the composite roller wheel and used for monitoring the working state of the monitored roller through rotation of the composite roller wheel.According to the roller hearth heating furnace roller intelligent monitor provided by the invention, equipment does not need to be transformed, the monitor is convenient to install, capable of adapting to different diameters of rollers and comprehensive in detection, the monitor can recognize the fracture failure of the roller and can also recognize slipping, overheating and other failures according to speed change, and self power generation is achieved through a rotary mechanism, and long-term stable operation of the equipment is ensured.

Description

technical field [0001] The present application relates to the technical field of thermoforming production lines and roller hearth heating furnaces, in particular to an intelligent monitor for roll rods of roller hearth heating furnaces. Background technique [0002] China is the country with the largest automobile production and ownership in the world, and the pollution caused by automobile exhaust is becoming more and more serious. Automobile lightweight technology has become one of the mainstream technologies in the development of passenger vehicles. [0003] Aluminum alloy and ultra-high-strength steel hot forming technology are the two major directions of automobile lightweight technology. Among them, ultra-high-strength steel is more widely used. At the same time, after several years of development, there are already hundreds of production lines in operation at home and abroad. [0004] One of the key equipment of the thermoforming production line is the roller heart...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B9/40F27D21/00F27D21/04H02K7/18
CPCF27B9/40F27D21/00F27D21/04F27D2021/0057H02K7/1807
Inventor 侯俊卿李贤君张文良杨涛胡博孙萌
Owner BEIJING RES INST OF MECHANICAL&ELECTRICAL TECH
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