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Submerged arc automatic welding method of high-strength medium-carbon quenched and tempered steel for leg racks of offshore platforms

A technology of automatic submerged arc welding and rack and pinion, which is used in arc welding equipment, welding equipment, welding equipment, etc., can solve the problems of wear at the repair place, low welding efficiency, large pitch and other problems, and achieve stable quality and uniform quenching. , the effect of small deformation

Active Publication Date: 2021-08-27
SHANGHAI ZHENHUA HEAVY IND GRP NANTONG TRANSMISSION MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After the leg rack has a problem, it is difficult to repair due to the poor working environment on site or the repaired part is squeezed, deformed, shed, and worn again after repair; if the whole rack is used to replace it, the cost is high, and the replacement technology and construction are difficult. After the replacement part is connected with the original part, there are uncertain factors such as new and old butt joint deformation, difficulty in alignment, large size error, pitch change, and welding difficulty
[0003] In order to fundamentally avoid the above problems, high-strength medium-carbon quenched and tempered steel materials are used for rack manufacturing, and surface quenching is performed on the tooth surface. Nowadays, manual arc welding is mostly used for welding high-strength medium-carbon quenched and tempered steel racks. Low welding efficiency, welding personnel skills and construction status have an unstable impact on welding quality, long welder training period, high technical requirements, etc.

Method used

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  • Submerged arc automatic welding method of high-strength medium-carbon quenched and tempered steel for leg racks of offshore platforms
  • Submerged arc automatic welding method of high-strength medium-carbon quenched and tempered steel for leg racks of offshore platforms
  • Submerged arc automatic welding method of high-strength medium-carbon quenched and tempered steel for leg racks of offshore platforms

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Embodiment

[0021] In this embodiment, the submerged arc automatic welding method of high-strength medium-carbon quenched and tempered steel for the rack of the leg of the offshore platform is as follows: figure 1 As shown, the leg rack of an offshore platform includes a rack body 1 and splints 2 that are symmetrically welded on both sides of the lower end of the rack body 1, and are welded according to the following steps:

[0022] Step 1: rack selection: select the rack body 1 and splint 2 made of high-strength medium-carbon quenched and tempered steel ZH70Q with C content ≥ 0.3%; The specific chemical composition of high-quality steel ZH70Q is shown in Table 1, and the mechanical properties are shown in Table 2.

[0023] Table 1 ZH70Q material chemical composition

[0024]

[0025] Table 2 Mechanical properties of ZH70Q material

[0026]

[0027] Step 2: Selection of welding consumables: select welding consumables whose alloy composition and strength performance meet the lower ...

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Abstract

The invention relates to a submerged arc automatic welding method for high-strength medium carbon quenched and tempered steel for pile legs and racks of offshore platforms. Weld according to the following steps: Step 1: Selection of racks; Step 2: Selection of welding materials; Step 3: Selection of rack splints to assemble tooling; Step 4: Assembling and positioning; Step 5: Preheating before welding; Step 6: Welding; Step 7 : Post-processing. The advantages of the present invention are: the present invention adopts high-strength medium carbon quenched and tempered steel ZH70Q, which has high strength and high toughness, and has small deformation during quenching. It is basically not affected by personnel, and the equipment is automatically welded according to the set parameters. It only needs to train personnel on equipment operation and basic welding knowledge to meet the advantages of equipment operation requirements, and to ensure uniform quenching and stable quality.

Description

technical field [0001] The invention relates to the field of welding technology. In particular, it relates to a submerged-arc automatic welding method for high-strength medium-carbon quenched and tempered steel used for pile leg racks of offshore platforms. Background technique [0002] The rack of the jack-up offshore platform leg is made of high-strength low-carbon quenched and tempered steel. After the rack is welded, the rack is severely worn and the tooth surface is squeezed and deformed during use. After the leg rack has a problem, it is difficult to repair due to the poor working environment on site, or the repaired part will be squeezed, deformed, shed, and worn again after repair; if the whole rack is used to replace it, the cost will be high, and the replacement technology and construction will be difficult. After the replacement part is connected with the original part, there are uncertain factors such as the difficulty of aligning the old and new butt joint defo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/18B23K9/32B23K37/04C21D1/10C21D9/50C21D3/06
CPCB23K9/18B23K9/32B23K37/0435B23K2103/04C21D1/10C21D3/06C21D9/50Y02P10/25
Inventor 史伟民宋冰奚宪刘建洋蔡井兵陈华东朱珉睿
Owner SHANGHAI ZHENHUA HEAVY IND GRP NANTONG TRANSMISSION MACHINERY