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Single-electrode-stem atmosphere-controllable electroslag furnace for efficient production

An electrode rod and single electrode technology, which is applied in the field of electroslag furnace, can solve the problems such as the decline of the quality level of the steel ingot and the difficulty in controlling the temperature, and achieve the effect of prolonging the service life, constant temperature and stable operation.

Pending Publication Date: 2020-09-18
JIANGYOU ZHONGXIN SPECIAL METAL MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes different ways to improve the performance and durability of aluminum castings used in industries such as iron making industry. These improvements include increasing stability and reliance on higher speeds, enabling effective cooling within the casting machine, maintaining good quality weld connections, simplifying the manufacturer' s equipment management, minimizing environmental impact, and eliminating any potential hazards caused by gaseous emissions. Additionally, this design includes a multi-electrostatic chargers (ESC) module that reduces noise levels. Overall these benefits enhance the overall functionality and usages of the current methods described in existing technologies.

Problems solved by technology

This patents describes different methods or techniques for producing special steels with improved performance compared to existing ones. These processes involve improving material utilization rates while reducing costs and enhancing productivity. Additionally, they aim to provide stable electric current conduction paths without causing harm caused by electrical arcs. To address these issues, the present inventors propose adding sacrificial elec trodem plugs made of refractory alloy powder instead of traditional iron core wires. By doing away with the original design of the immersion type elecerochromatography furnaces, the technical effects include increased accuracy and precision in liquid phase separation, reduced risk of contamination, simplified handling procedures, less thermal stress upon startup, better cooling capabilities, easier replacement of consumables, longer life span, prevention against failure modes like cracks, deterioration under harsh conditions, and avoidance of potential danger zones called hot spikes.

Method used

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  • Single-electrode-stem atmosphere-controllable electroslag furnace for efficient production
  • Single-electrode-stem atmosphere-controllable electroslag furnace for efficient production
  • Single-electrode-stem atmosphere-controllable electroslag furnace for efficient production

Examples

Experimental program
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Effect test

Embodiment 1

[0065] A single electrode rod controlled atmosphere electroslag furnace for efficient production, such as Figure 1-Figure 3 As shown, it includes an electrode rod rotating device 1, the electrode rod rotating device 1 is connected with an electrode rod lifting device 2, and the electrode rod lifting device 2 is covered with an electrode rod lifting frame 3, and the electrode rod lifting device 2 is equipped with an electric A brush device 4, a crystallizer is installed under the electrode rod lifting device 2, the upper end of the crystallizer is provided with an atmosphere protection cover 5, and the bottom of the crystallizer is connected with a bottom water tank 6 and a double-layer trolley adjustment device in sequence from top to bottom 7.

Embodiment 2

[0067] On the basis of Example 1, such as Figure 4-Figure 7 As shown, the electrode rod elevating device a2 includes a drive motor, the drive motor a1 is connected with a lead screw a2 arranged in the vertical direction, the top end of the lead screw a2 is sleeved with a bearing support a3, the lead screw The bottom end of the screw a2 is connected with an electrode rod a4, and a thrust bearing is connected between the bearing support a3 and the lead screw a2, and the electrode rod a4 includes an inner ring rod a13, a middle ring rod a14 and an outer The ring rod a15, the bottom end of the electrode rod a4 is connected with a pneumatic chuck a5, the pneumatic chuck a5 is installed between the inner ring rod a13 and the outer ring rod a15, and the pneumatic chuck a5 is connected with a consumable electrode a6 , both sides of the bearing support a3 are connected with an upper horizontal strut a7, and the upper horizontal strut a7 is connected with a guide rod a8 parallel to the...

Embodiment 3

[0070] On the basis of Example 1, such as Figure 8-Figure 11 As shown, the electrode rod lifting frame 3 includes a top frame plate b1 at the upper end and a bottom frame plate b2 at the bottom end, and a side plate b3 is connected between the top frame plate b1 and the bottom frame plate b2, and the side plate B3 is connected with supporting angle steel b4, said supporting angle steel b4 is set as a group of two intersecting ones, and there are at least three groups arranged from top to bottom, and the side plate b3 is equipped with lifting rail b5 arranged in the vertical direction , the cooling and cleaning device is installed on the lifting rail b5, the cooling and cleaning device includes a support frame b6 connected with the lifting rail b5, and the support frame b6 is installed around the outside of the side plate b3 and the supporting angle b4, so A water diversion plate b7 is installed on one side of the support angle b4 on the support frame b6, and a plurality of wa...

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PUM

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Abstract

The invention discloses a single-electrode-stem atmosphere-controllable electroslag furnace for efficient production, and belongs to the technical field of electroslag furnaces. The electroslag furnace solves the technical problems that an electrode stem lifting device of an electroslag furnace in the prior art adopts two groups of mechanisms to switch consumable electrodes to work, so that the temperature is difficult to control at the same level as before after the temperature changes in the switching process, and the quality level of produced steel ingots is reduced. The electroslag furnacecomprises an electrode stem rotating device, the electrode stem rotating device is connected with an electrode stem lifting device, an electrode stem lifting frame is arranged outside the electrode stem lifting device in a covering mode, an electric brush device is installed on the electrode stem lifting device, a crystallizer is installed below the electrode stem lifting device, the upper end ofthe crystallizer is covered with an atmosphere protection cover, and the lower portion of the crystallizer is sequentially connected with a bottom water tank and a double-layer trolley adjusting device. According to the electroslag furnace, the step of electrode switching is omitted, the whole production process is continuously carried out without power failure, the temperature is constant, the texture uniformity of the steel ingot is effectively guaranteed, and the product quality and the working efficiency are improved.

Description

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Claims

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Application Information

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Owner JIANGYOU ZHONGXIN SPECIAL METAL MATERIAL CO LTD
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