Unlock instant, AI-driven research and patent intelligence for your innovation.

Pressure-bearing special equipment outer surface shape variable detection tool and modeling method

A technology of special equipment and modeling methods, applied in 3D modeling, measuring devices, image data processing, etc.

Active Publication Date: 2020-12-11
河南省锅炉压力容器安全检测研究院
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the deficiencies and problems still existing in the detection of the deformation of pressure-bearing special equipment, the present invention provides a modeling tool and method for the deformation of pressure-bearing special equipment, which expresses the local and overall deformation parameters of pressure vessels in three-dimensional Digital model library, fast detection and modeling, easy to judge the deformation of each part of the pressure vessel from the whole, and compare with the historical deformation

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Pressure-bearing special equipment outer surface shape variable detection tool and modeling method
  • Pressure-bearing special equipment outer surface shape variable detection tool and modeling method
  • Pressure-bearing special equipment outer surface shape variable detection tool and modeling method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Embodiment 1: A method for modeling the deformation of pressure-bearing special equipment. First, a tool with multiple pressure detection components arranged in a lattice is required, such as figure 2 and image 3 As shown in the tool, the tool also includes a magnetic traveling wheel assembly 3 and a camera assembly 5 .

[0036] The magnetic travel wheel assembly 3 can ensure that the tool always travels along the outer surface of the pressure vessel, thereby ensuring that multiple pressure detection assemblies travel synchronously. Such as Figure 8 As shown in , shaft perforations 22 are set at three points around the tool and the magnetic travel wheel assembly 3 is fixedly installed. Each magnetic walking wheel assembly 3 includes a columnar magnetic roller 31, the axle center of which is installed on the roller frame 33 by the roller shaft 32, and the upper center of the roller frame 33 is vertically fixed with a support bar 34, and the support bar 34 runs throu...

Embodiment 2

[0041] Embodiment 2: On the basis of Embodiment 1, the camera components involved in the tool include cameras A1 and A2 located on the left and right sides, and camera B located at the front or rear. Cameras A1 and A2 are used to capture all pressure detection Components and their peripheral images. Camera B is used to capture and cut images within the range of pressure detection components. Cameras A1 and A2 are mainly used for image acquisition of the connecting parts of 3D modeling. Camera B is mainly used for 3D modeling. Data correction image acquisition.

[0042] Among them, the processing of image information collected by the camera component and the process of 3D modeling also include collecting RGB images of pressure vessels, using RGB images and depth image information to form point cloud data, and mapping pixels from two-dimensional space to three-dimensional space.

Embodiment 3

[0043] Embodiment 3: A tool for detecting deformation of the outer surface of pressure-bearing special equipment, which can be applied to the method described in Embodiment 1. The tool as figure 2 and image 3 Shown includes a housing 1 and a base 2, which are sealed and buckled together. From Figure 4 and Figure 7 It can be seen that the fixing method between the base 2 and the shell 1 is fixed by six screws, four of which are externally penetrating screws 11, and the other two are externally penetrating screws 12. Figure 9 and Figure 10 It can be seen that the housing is in a hexagonal shape, and the six screw connection positions are respectively located at six inner corner positions, and the six screw connection positions located inside the housing are correspondingly provided with six installation holes 10 . Four external penetrating screws 11 are connected from the side of the shell 1 to the side of the base 2, and the handle 7 is fixedly connected at the same ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of pressure-bearing special equipment deformation detection, and relates to a pressure-bearing special equipment outer surface shape variable detection tool and a modeling method. A tool with a plurality of pressure detection assemblies arranged according to a dot matrix is used, all the pressure detection assemblies synchronously move in a balanced stress mode with all pressure numerical values in the initial state as the benchmark, and the flatness and the deformation degree of the surface of a pressure vessel are determined by detecting the numerical value changes of all the pressure detection assemblies; a pressure vessel digital three-dimensional model system is obtained from a plurality of processed images acquired after the tool moves through a three-dimensional imaging technology, and a pressure vessel three-dimensional digital model library is constructed. By means of the pressure-bearing special equipment outer surface shape variable detection tool and modeling method, rapid detection can be achieved, detection and modeling can be combined, local and overall deformation parameters of the pressure vessel are integrally reflectedin a three-dimensional digital model base, and the deformation of all parts of the pressure vessel can be integrally judged and compared with historical deformation conveniently.

Description

technical field [0001] The invention belongs to the technical field of deformation detection of pressure-bearing special equipment, and in particular relates to a detection tool and a modeling method for the deformation of the outer surface of pressure-bearing special equipment. Background technique [0002] Pressure-bearing special equipment may have deformation problems during the forging process and the use process. The existing detection of deformation of pressure-bearing special equipment is to check the main part of the special equipment, the attached safety accessories and safety protection devices before assembly. For the bulge inspection, the actual size of the bulge detection is often indispensable. There are many documents for this detection method that have recorded related schemes. Instrument, this solution is aimed at the situation that it cannot be obtained due to the complex shape of the object or the limitation of objective physical conditions. The scheme n...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/16G06T17/00
CPCG01B11/16G06T17/00G06T2200/08
Inventor 马骏丁广军陈东辉刘莹熊芳斌刘彩霞赵雅阁李东立
Owner 河南省锅炉压力容器安全检测研究院