Turning plate sorting machine, turning plate sorting system, sorting method of turning plate sorting machine and supporting guide rail

[0054] Example 1

[0055] The flap sorting trolley revealed by the present invention will be described below with reference to the drawings. figure 1 As shown, it includes a frame 100, and the frame 100 can be rotatably provided with a sheet of load 200, and the frame 100 is provided with a drive mechanism 300 that drives the carrier 200 rotation, the drive mechanism 300 makes the carrier 200 Figure 5 Switch between the three states shown,

[0056] In the first state, the carrier 200 is equal, that is, both ends of the stage 200 are in a contour state;

[0057] In the second state, the carrier 200 is inclined, that is, the left end of the stage 200 is lower than the right end;

[0058] In the third state, the carrier 200 is tilted, that is, the left end of the stage 200 is higher than the right end.

[0059] During the sorting process, the drive mechanism 300 performs the supply and delivery when the loader 200 is in the position, and the drive mechanism 300 causes the drive mechanism 300 to drive the carrier station when the carriage 100 is moved to the target lower packet position. 200 Turn and switch to the second state or the third state, so that the wrap on the stage 200 is down to the corresponding lower packet position, after the sorting, the drive mechanism 300 drives the loader 200 reverse direction. Turn it to the square.

[0060] Specifically, figure 2 As shown, the frame 100 can various feasible frame structures having sufficient support and have a certain installation space, the frame 100 includes two parallel long side plates 110, which are approximately trapezoidal The two long side plates 110 are connected between the two long plates 120, and the top intermediate position of the two long side panels is fixed, and one mounting plate 130 is fixed, and the two mounting plates 130 are shafts and bearing (not in the figure. It is shown that the carrier 200 is connected to the frame 100 by a rotating shaft 210 inserted in the inner hole of the two bearing and can be rotated relative to the frame 100, the rotating shaft 210 can be one The root length can also be two coaxial and separate short axes.

[0061] In actual use, the frame 100 can be provided on the rail to provide support by the support rail, the frame 100 and the guide rail can be slidable or rolled, in order to achieve the rolling connection to reduce wear, if included figure 2 As shown, the support roller 140 is provided on the outside of the connecting member 120 at both ends of the frame 100, and the number of support rollers 140 can be selected as needed, preferably between 1-3, more preferably 2. And the axis of the support roller 140 extends horizontally and is perpendicular to the rotating shaft 210 connected to the carrier 100. Of course, in other embodiments, the support roller 140 is not necessary, and can be omitted.

[0062] Append figure 2 Attachment image 3 As shown, the carrier 200 includes two parallel side panels 220, and the two side plates 220 may be located in the inner or outer side of the two of the long side plates 110. The three vertices of the side panel 220 are equipped with an equal waist triangular distribution and inverted, that is, the two vertices 221, 222 of the equil wrap triangle, the vertices 223 on the two waist connections, the rotating shaft 210 is vertically connected The side plate 220 is close to the vertex 223, and the axis of the shaft 210 is formed in the face of the two vertices 223 of the two side panels and the midpoint 224 of the bottom. Both of the side plates 220 are connected by a link 230, and their tops are provided with a top plate 240, and both ends of the top plate 240 extends outside both ends of the long side plate 110.

[0063] The top plate 240 can be a plate, in a better manner, in order to avoid the vibration of the turbine sorting trolley to cause the item to fall, image 3 As shown, the top surface of the top plate 240 is used with two symmetrical adapter and maintains a first top surface 241 and a second top surface 242 of the blunt angle A of no less than 120 °, and is further, between the angle between it is not less than 150 °. The bonding of the first top surface 241 and the second top surface 242 is lower than the outer side of the first top surface 241 and the second top surface 242. Of course, in other real-time, the first top surface 241 and the second top surface 242 may not be symmetric, so that the entire top 240 is presented as a V-shaped groove, so that the item can be avoided from the top plate 240. End removal.

[0064] In a further embodiment, the side baffles extending to the top plate 240 can be provided on both sides of the top plate 240 (not shown), which can better avoid the package from the top plate. 240 falls.

[0065] Append figure 1 As shown, the drive mechanism 300 includes a motor 310 fixed to the frame 100, of course, in other embodiments, the motor 310 may be replaced by a rotary cylinder or the like, and the motor 310 is fixed in one. On the inside of the long side plate 110 and the motor mount 150 of the retaining pitch of the produced side plate, the output shaft 311 of the motor is flattened with the rotating shaft 210 and coaxially connect the drive wheel 320, the drive wheel 320 The driven wheel 340 is connected by the synchronous belt 330, the driven wheel 340 coexes the rotating shaft 210, so that the motor 310 can drive the rotating shaft 210 to reverse the rotation of the stage 200 when the motor 310 is activated. Of course, in additional embodiments, the drive wheel 320, the synchronous belt 330, and the driven wheel 340 can also use the sprocket and the chain to replace or use gear instead.

[0066] Optimistic, if included figure 1 Attachment Figure 4 As shown, the motor 310 is a dual output shaft deceleration motor, which is not connected to one end 312 connected to the active wheel, and the transmission wheel 350 is attached to the transmission belt 360, the transmission belt 360 also set in two On the support roller 370, two of the support rollers 370 are contours, and they are close to both ends of the long side plate 110, of course, the spacing between the two of the support rollers 370 can also be adjusted as needed. At the same time, the long side panel 110 is also provided with a tension roller 380 located outside the transmission belt 360 and closer to the transmission belt, and a trigger member (not shown) is also provided on the transmission belt 360, which is not shown). The trigger follows the drive belt between the two support rollers 370, so that the sensor of the different position can be triggered by the trigger member to determine the state of the stage 200. In this configuration, since the motor 310 is rotatable, the weight of the item that is typically placed on the stage 200 is light, for example, a letter, a traam, and the like. The drive wheel 350, the drive belt 360, the support roller 370, and the tension roller 380 constitute the first transmission mechanism.

[0067] Of course, in a preferred embodiment, Figure 4 As shown, in order to meet the sorting of large weight items, the transmission belt 360 is provided with a guide wheel 390 located below the frame 100, and the axis of the guide bus 390 is vertical and it can be rotatable. The guide guide 390 is fixed to the slider 3100, the slider 3100 to connect the transmission belt 360 and slidably disposed on the guide rail 3200, the guide rail 3200 fixed to the inner side of the long side and extends to two supports thereof. The roller 370 is at the same time, while the motor 310 is driven while the carrier is rotated, the guide bus 390 follows the drive belt 360 between the two support rollers 370. Further, when the carrier 200 is in the state, the guide guide 390 is located in the middle of the transmission belt 360; when the carrier 200 is inclined, the guide bus 390 is located at the right end of the transmission belt 360; When the stage 200 is tilted, the guide wheel is located on the left end of the transmission belt 360.

[0068] Of course, in additional embodiments, the flap sorting trolley can also employ a powerless structure, that is, cancel the motor 310, which is rotatably secured to the drive shaft on the motor mount 160. The motor 310, at this time, the guide rail 390 can be driven by other modes, thereby achieving the transmission belt 360, the drive wheel 350, the drive shaft, the active wheel, the synchronous belt, and the driven wheel. The state switching of the stage, and the specific implementation structure will be specifically implemented in the following embodiments, which will not be described here. At this time, the drive wheel 350, the drive shaft, the active wheel, the synchronous belt, and the driven wheel constitute a second transmission mechanism, and the second transmission mechanism collects the transmission mechanism as the first transmission mechanism.

[0069] Example 2

[0070] This program further reveals a flap sorter, Figure 5 As shown, it includes a turbable sorting cart 400 of the above embodiment and a moving mechanism that drives the tunnel sorting cart 400. The number of the flap sorting cart 400 can be designed as needed, for example in one way, the number of the flap sorting cart 400 can only be one, at this time, the mobile mechanism can be a driven The device that flips moving between the sorting vehicle 400 is moving between two points, and may be, for example, a cylinder or a hydraulic cylinder or a tank.

[0071] In a preferred manner, Figure 5 As shown, the tunnel sorting cart 400 is a plurality of and an annular distribution, which drives the annular rotation of the loop drive mechanism 500, and the shape of the flap sorting vehicle 400 is preferably a waist. Of course, there can be other shapes.

[0072] The annular axis of the flap sorting cart 400 can be horizontal or vertical, such as attached Figure 5 As shown, when the annular axis of the flap sorting cart 400 is horizontal, the flap sorting cart 400 is preferably encircled to synthesize the waist, and they are all provided on the loop drive mechanism 500, said The layout form of the flap sorting cart 400 is the same or similar to the layout form of the sorting unit in the intersection unit disclosed in 201810394872.9.

[0073] Append Figure 6 Attachment Figure 7 As shown, the ring drive mechanism 500 includes two first drive wheels 510 and two second drive wheels 520, two of the first drive wheels 510 coexisted and fixed to a first support shaft with their coaxial shaft. On 530, the first support shaft 530 is horizontally disposed, and the rotating shaft 210 on the flap sorting cart 400 is vertical. The two second drive wheels 520 are coaxial and fixed to a second support shaft 540 that coaxially, the second support shaft 540 is parallel to the first support shaft 530 and is equally. The first drive wheel 510 and the second drive wheel 520 may be a sprocket or a pulley. The first drive wheels 510 and the second drive wheel 520 located on the same side are connected by a transmission chain or a transmission belt 550, each of which is fixed to two of the transition chains or transmission belt 550.

[0074]At the same time, the first support shaft 530 and the second support shaft 540 can be rotatable on the stent (not shown), and the first support shaft 530 or the second support shaft 540 is connected to drive rotation. The motor (not shown in the figure), so that the motor drives the first support shaft 530 or the second support shaft 540 to rotate, two of the transition chains or the drive belt 550 rotatulate the flap to be fixed on them. Sorting cars 400 clockwise or counterclockwise.

[0075] Of course, in additional embodiments, the loop drive mechanism 500 can also employ other feasible structures, such as using a loop driving structure of the existing cross-belt sorting system, that is, a linear motor electromagnetic drive flap sorting cart The secondary plate translational drive structure, or can be used as a drive structure of the friction plate on the flip sorting truck, at this time, the structure of the chain, the sprocket, etc., but needs to make the flap The sorting trolley is disposed on the support rail and cannot be detached from the support rail, and specifically, the application number will be referred to in the structure of 201821735963.6, 201811247583.2, and the like.

[0076] Append Figure 12 As shown, when the annular axis of the tunnel sorting cart 400 is vertical, i.e., the layout form of the flap sorting cart 400 is similar or identical to the release form of the delivery mechanism disclosed in 201610728649.4. However, of course, the flap sorting cart 400 can be not connected, or a ring can be connected in sequence, and the ring drive mechanism 500 can be used as the structure disclosed in 2013.1390935.4. Of course, other feasible structures can also be employed.

[0077] Due to the relatively long support stability of the flap sorting cart 400, in order to better provide support for the tunnel sorting car 400, Figure 5 Addition Figure 6 As shown, the flap sorting machine 1 further includes a support rail 600, and the support roller 140 of the flap sorting cart 400 is disposed on the support rail 600. The support rail 600 can be flexibly adjusted in accordance with the number and layout form of the flap sorting cart 400, for example, when the tunnel sorting train is 1 or more but not a circular distribution, The support rail 600 can be a non-enclosed support rail, of course, can also be a closed support orbital. When the support rail 600 is a non-enclosed structure, it can be a straight track or a curve of the curve. When the support rail 600 is a closed annular shape, the axis of the support rail 600 can be horizontally or perpendicular.

[0078] In the above-described Embodiment 1, the left and right movement of the guide wheel 390 on the flap sorting cart 400 is described, and the switching of the loader 200 is implemented, and another implementation of the guide will be described in detail below. The structure of the censor 390 moves around. The structure is specifically disposed on the support rail 600.

[0079] In this embodiment, Figure 7 As shown, the support rail 600 will be described as an example of a waist orbit and its axis is horizontally. Specifically, if included Figure 8 Attachment Figure 9 As shown, a guiding groove 620 is formed on the outer peripheral surface 610 of the support rail 600, the guide groove 620 being a waist annular groove and the circumference of the guide groove 620 is the same as that of the support rail 600. Further, when the stage 200 on the flap sorting cart 400 is in the square state, the guide wheel 390 at the bottom of the flap sorting cart 400 is located within the guide groove 620, and the guide groove 620 The width is equivalent to the diameter of the guide bus 390, which is slightly more appropriate. Of course, when the support rail 600 is not a closed annular shape, the guide groove 620 is not annular, extending in the extended direction of the support rail 600.

[0080] Append Figure 8 Attachment Figure 9 As shown, at least one side of the guide groove 620 is provided with a sorting drive groove, preferably on both sides with left sorting driving groove 630 and right sorting driving groove 640, the left sorting drive groove 630 and right sorting The width of the drive groove 640 is the same as the width of the guide groove 620, and the number thereof can be designed as needed, and in the present embodiment, the left sorting driving groove 630 and the right sorting drive groove 640 Take two as an example, and they are located on the upper rail segment 601 of the support rail 600. The left sorting driving groove 630 and the right sorting drive groove 640 are displaced on both sides of the guide groove 620, i.e., the left sorting driving groove 630 and the right sorting driving groove 640 and the guide groove 620. There is a prior location relationship. Of course, in additional embodiments, the left sorting drive groove 630 and the right sorting drive groove 640 may also be symmetrically disposed on both sides of the guide groove 620.

[0081] And the left sorting drive groove 630 and the right sorting driving groove 640 are tilted toward the conveying direction A of the tetherald sorting train, and their angle between the guide groove 620 can be designed as needed, preferably them The angle between 15 ° -60 °, and their extension can also be designed according to the angle to be inclined according to the loader 200, preferably, the left sorting drive groove 630 and the right sorting drive groove 640 The end that does not extend with the guide groove 620 is extended to both side edges of the support rail 600, ie they are passage; of course, in other embodiments, their length can also be shorter, for example, they are not a channel Do not extend to the edge of the support rail 600.

[0082] Append Figure 8 Addition Figure 10 As shown, the left sorting driving groove 630 and the right sorting drive groove 640 are provided with a route switching block 650 at the adapter position of the guide groove 620, the route switching block 650 to drive its movement to control the movement of the guide Path mobile device 690. Since the left sorting drive groove 630 and the right sorting drive groove 640 are the same as the structure of the route switch 650 at the end of the guide groove 620, only the direction is provided, and the driver groove is selected from the left. The route switching block 650 at 630 will be described.

[0083] Append Figure 9 Attachment Figure 10 As shown, the route switching block 650 is a first guiding surface 651 that can be completely bonded to the side wall 621 of the guide groove 620 with the side wall 621 of the left sorting driving groove 630 and A second guiding surface 652, such as the left sorting drive groove 630 and the guide groove 620, the first guiding surface 651, and the second guiding surface 652 angle to the left sorting The driver groove 630 is coincident with the angle of the guide groove 620. The route switching block 650 is disposed at the gap 6100 of the point of the left sorting driving groove 630 and the guide groove 620, and the thickness of the route switch 650 is equivalent to the depth of the guide groove 620, of course, can be slightly Large or slightly small.

[0084] Append Figure 10 As shown, when the route switching block 650 is located on the right side (the body of the route switch 650 is located in the guide groove 620), the first guiding surface 651 of the route switch 650 and the side of the guide groove The wall 621 is fitted, and the body of the second guide surface 652 of the route switch 652 is located in the guide groove 620 and the rear end is connected to the inlet end of the inner side wall 631 of the left sorting driving groove 630. The guiding groove 620 is blocked by the route switching block 650, the second guiding surface 622 causes the left sorting driving groove 630 to move from the guide wheel 390 located in the guide groove 620 to When the route switching block 650, in the second guiding surface 622, in the left sorting driving groove 630, the guide guide 390 is driven when the left sorting driving groove 630 is moved. The drive belt 360, the drive wheel 350, the drive shaft or motor, the active wheel, the synchronous belt driven wheel to realize the subsidence 200 toward the right inclinement.

[0085] Append Figure 10 As shown, when the route switching block 650 is located on the left side (the main body of the route switching block 650 is located at the inlet of the left sorting driving groove 630), the second guide surface 652 and the left sorting drive The outer side wall 632 of the groove 630 is bonded, and the first guide surface 651 is flat to the side wall 622 of the guide groove 620, so that the guide groove 620 holds a conductive state, the left sorting drive groove 630 is blocked, the guide guide can continue to move along the guide groove 620 without entering the left sorting driving groove 630, and therefore, the carrier can keep the square state without sorting You can make sorting when moving to a subsequent sorting position.

[0086] Append Figure 7 As shown, the mobile device 690 drives the route switching block 650 to reciprocate in a direction in which the guide groove 620 is rotated, and the mobile device 690 can be a device capable of generating a straight-line moving, such as a cylinder, hydraulic cylinder or Electric push rod or the like, the mobile device 690 can be secured to the bottom of the upper straight section 601 of the support rail and connected to the route switch 650 through the drive member.

[0087] Append Figure 9 As shown, the route switching block 650 is fixed to a slide block 6200, and the sliding block 6200 is slidably disposed on the support rail 600 and the sliding groove 6300 perpendicular to the guide groove, the sliding direction, the sliding direction. The groove 6300 is a convex tank, the slider block 6200 being a matching convex pillar body, the sliding block 6200 to drive a mobile device 690 that moves along the slide groove 6300, thereby achieving better stable implementation. The line movement of the route switch 650 is moved.

[0088] At the same time, if Figure 8 As shown, the sides of the guide groove 620 are also attached to the left pendulum positive guide groove 660 in communication with the output of the left sorting driving groove 630 and the output terminal of the right sorting drive groove 640. Right hop positive guidance groove 670, the left hose positive guide groove 660 and the right hop positive guide groove 670 are consistent, each including an inlet segment 661, 671, which is consistent with the extension direction of the guide groove 620 and The inclination segments 662, 672 of the distal ends of the inlet sections 661, 671, so that when the guide wheel is moved by the left sorting driving groove 630 or the right sorting driving groove 640, it can be supported along the support. The side of the guide rail is moved toward the left housing positive guide groove 660 or the right parallel guide groove 670 and enters the inlet sections 661, 671, and continue to enter the inclination segments 662, 672, thereby moving back The guide groove 620 is described.

[0089] Further, each of the left sorting driving grooves 630 can be in communication with a left housing positive conductor groove 660, each of the right sorting drive groove 640, and a right swing positive guiding groove 670, that is, the Left pendulum positive guiding groove 660 and right swings positive conductor groove 670 are multiple. In a preferred embodiment, Figure 8 As shown, the left hose positive conductor groove 660 and the right hop positive conductor groove 670 have only one, the left pendant positive conductor groove 660 and the right swings positive conductor groove 670 located at both ends of the support rail 600. Location or lower rail segments 602, preferably, at the distal end of the turntable sorting cart 400 rotation direction, that is, on the right end.

[0090] Example 3

[0091] This program further reveals a flap sorting system, such as attaching Figure 11 As shown, including the above-described flap sorting machine 1, the flap sorting machine 1 is also connected to the package device 2, the package device 2 can be known to have weighing, scanning code, measurement volume and The DWS conveyor of the delivery function can be adjusted according to the form of the flap sorter, for example, such as Figure 11 As shown, when the flap sorter 1 is arranged vertically, that is, when the axis of the turbine sorting carrier is horizontal, the supply package device 2 is disposed at one end position of the upper layer of the tunnel sorter. Place. Append Figure 12As shown, when the flap sorting machine 1 is arranged horizontally, that is, when the axis of the tunnel sorting carrier is perpendicular, the supply package device 2 can be placed in connection with the tetraoflabed sorter. Any location. Append Figure 11 Attachment Figure 12 As shown, sorting 3 is provided by each left sorting driving groove 630 and the right sorting driving groove 640 of the flap sorting machine 1.

[0092] The tunnel sorting system controls the operation of the entire system by combining control devices and sensors, here, which are known techniques, not described.

[0093] Next, a method of sorting based on different flap sorters is performed.