Mattress magnetic particle mounting equipment

A technology for installing equipment and magnetic particles, applied in mattresses, spring mattresses, magnetic therapy, etc., can solve the problems of low long-term efficiency and insufficient installation effect, and achieve high installation efficiency, good hole opening effect, and high quality Effect

Pending Publication Date: 2021-04-02

HEYE HEALTH TECH CO LTD +1

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AI-Extracted Technical Summary

Problems solved by technology

[0002] The magnetic particle structure is used in the existing mattresses, but the process time of the existing magnetic particles in the mattress is long and the efficiency is low, and the installation effect is not good enough. They are produced in many steps, such as the Chinese patent application number 201822057022.8 Disclosed is a magnetic health mattress for magnetic acupoint therapy. A cylindrical first magnet is installed in the counterbore of a massage ball protruding on the body of the cushion core through an airtight vacuum method, and an upwardly protruding arc is arra...

Method used

As preferably, described support platform e1 is provided with the first embedding groove channel e4 that lifts up and down for support plate e2, before carrying the mattress finished product, it can be ensured that the table top is still relatively complete and it is advisable to ensure that the cutting operation is effective sex. The support plate e2 is equivalent to a part of the structure that can be lifted up and down in the support platform e1.

Embodiment 7, as shown in Figure 1-7, a kind of manipulator that is used for cutting in the production of mattress, that is, a kind of cutting manipulator, manipulator can be connected on the mobile robot, so just can make things convenient for it to adjust each direction position, and the cutting manipulator of this embodiment includes a rectangular flattened support frame f1, the upper part of the flattened support frame f1 can be connected to the robot, and the robot can use existing walking and moving arms. The mobile arm can be connected to the flattening support frame f1, which will not be expanded in detail here. It is an easy-to-implement structure. The bottom of the flattening support frame f1 is installed and connected with several intervals, which are used to directly press the mattress. Pressing plate f2 that can be raised and lowered. Insertion needles f3 for inserting into the mattress are pierced up and down on the pressing plate f2. Pressing counterweights f7 are fixed on both ends of the upper surface of the pressing plate f2. The insertion needle f3 can also pass through the pressed counterweight f7 up and down, and the corresponding upper and lower perforations can be provided on the pressed counterweight f7 and the pressing plate f2 to allow the insertion needle f3 to pass up and down. The pressing plate f2 can adopt a rectangular plate structure. Of course, both the pressing weight f7 and the pressing plate f2 can be made of steel structure. When cutting, the pressing plate f2 and the counterweight move down with the flattening support frame f1 by weight Flattening the mattress means that the mattress becomes firm, and at the same time, the insertion needle f3 is gradually inserted downward into the mattress. Since the pressing weight f7 and the pressing plate f2 can rise and fall freely, they will not fall when they are pressed to a certain extent. However, the insertion needle f3 can still be inserted for a section to ensure the stability of the insertion. At this time, the flattening support frame f1 can be adjusted in position, for example, rotated, etc. After adjusting to the corresponding position, it can be cut with a cutting knife. Pressing the counterweight f7 requires a relatively large counterweight, generally more than 1 kg and less than 5 kg. This is done when the mattress is pressed and cut to make the mattress flat. After cutting, flatten the support frame f1 Mention, the pressing weight f7 has enough weight to ensure that the mattress and the insertion needle f3 are disengaged up and down. The insertion needle f3 of this manipulator is vertical up and down, not for grabbing like the oblique setting. In addition, the pressing weight f7 can be filled with wool felt, and lubricating oil is coated on the wool felt, so that the insertion needle f3 remains lubricated, which is convenient to penetrate without damaging the mattress.

[0029] Further, the bottom of the pre-drilling drill a42 forms an upward V-shaped knife-edge, which improves the ability to pierce into the pad and the ability to tear.

[0030] The main cutting plate a411 is located on both sides of the pre-drilling bit a42 in the horizontal direction, respectively forming a main cutting edge a4111 extending obliquely upward, forming a disconnected V-shaped structure. The ability of the main cutting plate a411 to rotate downwards for cutting is also improved.

[0032] As a preference, the top of the main cutting plate a411 is integrally connected to a radial line of the mounting column a2 to optimize the structure. The installation c...

Abstract

The invention relates to the technical field of mattress production, in particular to mattress magnetic particle mounting equipment. The mattress magnetic particle mounting equipment comprises a conveying belt, a mattress perforating device, a hole glue dripping device and a mattress magnetic particle conveying device, wherein the mattress perforating device, the hole glue dripping device and themattress magnetic particle conveying device are sequentially arranged on a conveying path of the conveying belt from back to front, the mattress perforating device is used for perforating a flexible cushion block, the hole glue dripping device is used for gluing flexible cushion block holes formed after the flexible cushion block is perforated, and the mattress magnetic particle conveying device is used for filling magnetic particles into the flexible cushion block holes; the mattress perforating device is provided with a row of mattress perforating tool bits which are arranged at intervals inthe left-right direction and are used for rotationally perforating the flexible cushion block; the hole glue dripping device is provided with a row of glue dripping cylinders which are arranged at intervals in the left-right direction and are used for dripping glue into the flexible cushion block holes; and the mattress magnetic particle conveying device is provided with a row of magnetic particle falling guide cylinders which are arranged at intervals in the left-right direction and are used for enabling the magnetic particles to fall into the flexible cushion block holes.

Application Domain

ElectrotherapyStuffed mattresses +3

Technology Topic

CushionEngineering +1

Image

Examples

Experimental program(8)

Example Embodiment

[0026]Example 1, such asFigure 1-7As shown, a mattress punching tool head includes a mounting column A2 for assembling the motor shaft A10 of the hole rotating motor A1 and extending in the vertical direction, the motor shaft A10 of the hole rotating motor A1 is also extended in the vertical direction. The mounting column A2 can be connected to the motor shaft A10 pin, preferably carbon steel material, and of course, metal materials such as steel, the bottom of the mounting column A2 fixes the blade A3 that follows the mounting column A2. The mounting column A2 preferably the body portion is a cylindrical structure, and the lateral width of the blade A3 is preferably greater than the diameter of the mounting column A2 and the axial center of the mounting column A2 is preferably passed through the central position in the width direction of the blade A3, and the blade A3 includes present. The upright body support cutting portion A41 and the main body support cutting portion A41 are integrally connected with a preceding aperture drill bit A42 that is pushed into the flexible pad, and the preform drill bit A42 size is It is less than the main support cutting portion A41, and the main role of the preform drill bit A42 is to pierce into the flexible pad and rotate to tear open a small mouth, then continue to continue to tear open the flexible pad, while the main body support the cutting portion A41 A flexible pad hole that is placed on the flexible pad is cut, of course, the hole rotary motor A1 can be lifted up and down by a lifting motor or a lifting cylinder connection, because in punching In the process, the mounting column A2 motor shaft A10 drives the rotation, and it is also necessary to decrease the drilling to form a flexible pad hole hole that can be placed on the flexible pad, such a way to rotate the tool head, so that the opening hole It can be opened into blind holes, or non-connected holes, such a benefit that the mattress production process can greatly improve efficiency, such as the traditional stamped opening through holes, need to open the flexible pads alone, can not be The flexible pad is mounted to the substrate structure, so that the flexible pad is further collected in advance, and then there will be more time waste on the substrate structure, and the efficiency is reduced. The head can open the blind hole so that the flexible spacer is mounted to the substrate structure, which can directly open the hole and enter the latter step, reducing the middle collection waiting time, which can greatly increase efficiency. The mounting column A2 and the blade A3 may be formed in the same material, and the effect is good, and can be achieved by existing forging, casting.

[0027]Preferably, the top portion of the main body support cutting portion A41 is integrally connected to the bottom of the mounting column A2, that is, the above-described mounting column A2 and the blade A3 connection method implementation structure.

[0028]Specifically, the main body support cutting portion A41 includes an upright plate-shaped main cutting board A411, the main cutting plate A411 is flat, and the cross section is preferably a rectangular shape, that is, the four corners are the cutting edge of the right angle. The top portion of the preform drill bit A42 is integrally connected with the bottom portion of the main cutting plate A411, and the preform drill bit A42 is an upright plate structure, and the preform drill bit A42 is preferably at the bottom center of the main cutting board A411, pre- The width of the punched drill bit A42 is preferably controlled at 1-2 mm, and do not exceed 4 mm, the main cutting board A411 width is preferably 10 times the piffustile drill A42 width, and the height of the preform drill bit A42 is about 3 mm. The height of the main cutting board A411 is about 4 times the height of the preform drill bit A42.

[0029]Further, the bottom portion of the preform drill bit A42 forms an opening facing the V-shaped knife, which is lifted into the ability of the pungent block and the ability to tear open.

[0030]The main cutting plate A411 is located on both sides of the predetermined hole of the preform drill bit A42, respectively, extends, extends, alongside A4111, forms an off V-shaped structure. The power of the main cutting board A411 is also improved downward.

[0031]The auxiliary cutting board A412 is integrally connected to both sides of the main cutting board A411 plate. The auxiliary cutting board A412 at the two panels is symmetrically designed, and the auxiliary cutting board A412 is extended laterally from the center of the main cutting board A411 to the edge portion. The auxiliary cutting plate A412 has a curved cutting edge A4120, and the curved cutting edge A4120 is preferably extended from the peripheral portion of the mounting column A2 to the top position of the preform drill bit A42, and the auxiliary cutting plate A412 rely on the main cutting board A411 width direction. The edges of the edges of the sides should be held and the main cutting board A411 is consistent, and the effects of the side are cut laterally. Moreover, the curved cut edge A4120 makes the tear ability of the intermediate region can also be strengthened, minus problems with too much burrs.

[0032]Preferably, the top portion of the main cutting board A411 is integrally coupled to a radial line of the mounting column A2, an optimization structure. The mounting column A2 is formed with an inclined guiding surface A20, an optimized structure, and a force distribution that is inclined above, while the cutting of the cut is a hollow space, and can also be guided.

[0033]This embodiment also provides a mattress punching device including the aforementioned mattress punching tool, and this mattress punching device can be applied to the mattress production line, the specific mattress punching device and The mattress production line can be used in the following examples.

Example Embodiment

[0034]Example 2, such asFigure 1-7As shown, a mattress magnetic particle conveying device includes a row of left-oriented direction intervals and is used for magnetic particles falling into the flexible spacer holes, and the magnetic particles falling guide B2 is erected. The shape is connected to the lateral transport channel C1 extended forward, and the magnetic particles are connected to the passage C2 in the lateral transport channel C1, and the magnetic particles can be continuously entered from above, and the access channel C2 can be up and down, then The magnetic particles horizontally transversely transported by the magnetic particles, and the magnetic particles can be entered into the magnetic particles, and the magnetic particles can fall into the flexible pad hole in the flexible pad hole to achieve magnetic particles. Automatic delivery process. The front-rear direction involved in the example refers to the front-rear direction of the production line, and the rear is the upstream end, the front side is the downstream end, that is, the production line of the mattress production process is performed forward, and the magnetic particles herein are preferably from the back input. Because there are many pre-sequence process structures in the rear of the magnetic particles drop guide B2, the space can be applied more reasonably.

[0035]Preferably, all magnetic particles falling guides B2 are mounted to an integrated mounting support plate 3. The integrated mounting support plate 3 is also an existing installation flat structure of a whole aluminum alloy. Of course, a plurality of well-formed structures can be opened, and the magnetic particulate drop guide B2 can be mounted on this integrated mounting support plate 3.

[0036]Preferably, a magnetic particle transport guide C3 is provided above the entered passage C2, and the entered passage C2 and the magnetic particles conveying rail C3 are connected between the soft connecting tube C4, and the magnetic particulate transport guide C3 can be an arcuate track. The soft-connected tube C4 can be configured with a plastic tube, a magnetic particle transport guide C3, and a configuration of an existing electric push rod or a push wheel, so that the upper magnetic particles placed on the magnetic particles can be pushed into the soft-connecting tube C4 and Falling into the access channel C2, the access channel C2 can be formed by the channel structure formed by the steel pipe.

[0037]The magnetic particulate drop guide B2 is provided with a lifting rod C5 that can drive the magnetic particles in pressure in the flexible pad hole. The magnetic particle lateral transport channel C1 is coupled to one position between the magnetic particles on the upper and lower positions, so that the rod C5 can facilitate the lower part of the pressure-magnetic particles to the flexible pad, and the lifting rod C5 can use the piston rod of the air pressure cylinder. The structure, but it is preferred to fix a block structure similar to the shape of a heagnetic particle in the lower end of the piston rod, so that the magnetic particles can fall into the flexible pad hole, and the magnetic particles can be better than the rod C5. Based on the flexible pad hole, of course, the magnetic particles are dripping, it is necessary to drop in the flexible pad hole.

[0038]The magnetic particles are provided in the lateral transport channel C1, push plate C6 that pushes the magnetic particles to rear, and the push plate C6 is connected to the lateral front and rear telescopic air pressure cylinder C7. The design is to allow the magnetic particles of the magnetic particles entering the channel C2 to be in the bottom bottom and have been in the magnetic particles in the lateral transport channel C1 in the magnetic particles being pushed backwards in the pilot particle drop guide B2.

[0039]More importantly designed, the magnetic particle drop guide B2 is connected to the outer periphery of the bottom portion, and the blocking guard C8 can use a rectangular plate structure, which can be applied to some pre-sequence glue. Some semi-cured glue wires are excessively viscous to the lower mouth of the magnetic particles drop guide B2, and the structure of the shutter C8 can be easily bonded to these rubber wire, and the magnetic particles fall, It is possible that the location abnormality drill into the flexible pad hole, the structure is as soon as possible, the magnetic particles do not move backward.

[0040]This embodiment also provides a mattress magnetic particle mounting apparatus, including a mattress magnetic particulate delivery device. Also included in the conveying belt 1 and the conveying path of the conveyor belt are sequentially provided with a mattress punching device for flexible pad punching, and a flexible pad for punching the flexible pads. The block hole is applied to the pore dripping device. The mattress punching device and aperture drip device can be used in a subsequent embodiment.

[0041]This embodiment also provides a mattress production line, including a mattress magnetic particle mounting apparatus described above. Various structures on the pipeline can be used in conjunction with other embodiments.

Example Embodiment

[0042]Example 3, such asFigure 1-7As shown, a mattress magnetic particle mounting apparatus, including the conveying belt 1 and the conveyance path of the conveyor belt, is sequentially provided with a mattress punching device for punching a flexible pad punching, for A pore drip apparatus for coating the flexible pads formed after the flexible pad punch, and a mattress magnetic particle conveying device for filling magnetic particles into the flexible pad hole, the mattress punching device With a row of left-right direction intervals and rotatably rotatably punched a hole in the flexible pad, the hole drip apparatus has a row of left-right direction intervals and drops of flexible pads. Bell B1, the bed pad magnetic particle conveying device has a row of left-oriented intervals and is used for magnetic particles to fall into the flexible spacer holes.

[0043]Preferably, the mattress punching device is provided with a vacuum cleaning device for cleaning up the mattress. The dust collecting device includes a dust cover 2 extending and opening downward in the left-right direction. The upper portion of the dust cover 2 needs to communicate with a vacuum cleaner such as a vacuum cleaner, mainly to process the flexible pad of punching and ensuring the neatness of the flexible pad to produce high quality mattresses.

[0044]Further, the droplet can be lifted. The mattress hole can be lifted down. They can be installed on a lifting motor or lifting cylinder that can be lifted. The mattress punching cutter head is mounted on the pore rotating motor A1, and the hole rotating motor A1 can be further connected to the lifting structure to achieve an elevation, and the drip can be directly connected to the lifting structure for the lifting.

[0045]Preferably, the mattress punching cutter head, a drip tube and the magnetic particulate drop guide barrel are mounted on the integrated mounting support plate 3 at the same piece over the conveyor belt 1. The aforementioned lifting structures can be mounted on the integrated mounting support plate 3 such that the mattress punching cutter head, the drip drum is also mounted, and the non-lifting structure of the magnetic particulate drop guide can be directly erected to the integrated mounting support plate 3. The magnetic particles can be mounted to the mounting support plate 3 in the magnetic particles, and the magnetic particles falling the guide tube, and the magnetic particle drop guide tube is in anyway, and it is to pass through the integrated mounting support plate 3. As long as the three function modules are integrated together, this can continue to complete the flexible pad hole, flexible pad hole in the conveying process, and fixed magnetic particles in the flexible pad hole, which is very Quick and effective.

[0046]Mattress magnetic particle conveying device, mattress punching device, other specific structures of the dripping device can also be used in conjunction with the structure involved in other embodiments.

[0047]This embodiment also provides a mattress production line, including the aforementioned mattress magnetic particle mounting equipment. Other structures involved on the pipeline can also employ other embodiments.

PUM

Description & Claims & Application Information

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Classification and recommendation of technical efficacy words

Improve installation efficiency
Good opening effect

Mattress magnetic particle mounting equipment

AI-Extracted Technical Summary

Problems solved by technology

Method used

Abstract

Image

Examples

Example Embodiment

Example Embodiment

Example Embodiment

PUM

Description & Claims & Application Information

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