Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A continuous process for the preparation of oil-based feedstock for mesophase pitch and pitch-based carbon fiber production

A technology of pitch-based carbon fiber and mesophase pitch, which is applied in the processing of tar pitch/petroleum pitch/natural pitch, tar pitch/petroleum pitch/natural pitch by distillation, tar pitch/petroleum pitch/natural pitch by selective extraction, etc. It can solve the problems of high softening point, poor spinnability of mesophase pitch, lack of hydrofining unit, etc., and achieve the effect of improving production efficiency and improving mechanical properties

Active Publication Date: 2022-05-10
CHINA UNIV OF PETROLEUM (EAST CHINA)
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Usually, the content of sulfur and nitrogen heteroatoms in coal tar pitch is high, which needs to be removed by hydrofining, but this method lacks a hydrofining unit, and the resulting mesophase pitch has poor spinnability and high softening point
[0006] In order to obtain high-quality mesophase asphalt, it is necessary to ensure that the structure and composition of the raw oil are uniform, especially the polycyclic aromatic molecules with 2 to 5 rings and a certain amount of short side chain alkyl groups, and strictly control the asphaltenes and heteroatoms. Aiming at unfavorable factors such as wide molecular weight distribution, complex structure composition and high asphaltene content of industrial aromatic-rich distillate oil, it is difficult to achieve the purpose of raw material refining with a single treatment process. For this reason, the present invention has developed a filter-removal method based on ultrasonic assistance. The ash-coupled enhanced extraction process directly achieves the purpose of removing solid impurities in the raw oil, adjusting the structural composition, narrowing the molecular weight distribution, etc., and further realizes the removal of strong polar components containing S, N and other heteroatoms with the help of integrated ion exchange chromatography unit Flexible adjustment of the structure and composition of refined raw materials

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A continuous process for the preparation of oil-based feedstock for mesophase pitch and pitch-based carbon fiber production
  • A continuous process for the preparation of oil-based feedstock for mesophase pitch and pitch-based carbon fiber production

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Add 3.5kg of ethylene tar into the vacuum precision fractionation unit, the temperature of entering the tower is 200°C, the absolute pressure is 5KPa, and the fraction oil above 300°C is separated by vacuum precision deep drawing, and the corresponding valve is opened to introduce the fraction oil and the extractant at the same time Ultrasonic-assisted filtration deashing coupling enhanced extraction unit, in which dimethylformamide (DMF) is selected as the extraction agent, the agent-oil ratio is 5:1, the power of the ultrasonic generator is adjusted to 700W, the temperature of the mixed material is 90°C, and the aperture The ceramic membrane of 20nm is used as filter medium, then the filtrate is subjected to static sedimentation and agent oil separation, then the raw material oil after the treatment is introduced into the ion exchange device, and passed through n-heptane, toluene, toluene-ethanol=1:1 (volume ratio) solvent, the temperature of the ion exchange unit is m...

Embodiment 2

[0035] Add 3.5kg of ethylene tar into the vacuum precision fractionation unit, the temperature of entering the tower is 200°C, the absolute pressure is 5KPa, and the fraction oil above 300°C is separated by vacuum precision deep drawing, and the corresponding valve is opened to introduce the fraction oil and the extractant at the same time Ultrasonic-assisted filtration deashing coupling enhanced extraction unit, in which N-methylpyrrolidone (NMP) is selected as the extraction agent, the agent-oil ratio is 5:1, the power of the ultrasonic generator is adjusted to 900W, the temperature of the mixed material is 90°C, and the aperture The ceramic membrane of 20nm is used as filter medium, then the filtrate is subjected to static sedimentation and agent oil separation, then the raw material oil after the treatment is introduced into the ion exchange device, and passed through n-heptane, toluene, toluene-ethanol=1:1 (volume ratio) solvent, the temperature of the ion exchange unit is...

Embodiment 3

[0038] Add 3.5kg of ethylene tar into the vacuum precision fractionation unit, the temperature of entering the tower is 200°C, the absolute pressure is 5KPa, and the fraction oil above 300°C is separated by vacuum precision deep drawing, and the corresponding valve is opened to introduce the fraction oil and the extractant at the same time Ultrasonic-assisted filtration deashing coupling enhanced extraction unit, in which furfural is selected as the extraction agent, the agent-oil ratio is 4:1, the power of the ultrasonic generator is adjusted to 800W, the temperature of the mixed material is 80°C, and a ceramic membrane with a pore size of 50nm is used as the filter Medium, then the filtrate is subjected to static sedimentation and agent oil separation, and then the treated raw oil is introduced into the ion exchange device, and passed into n-heptane, toluene, toluene-ethanol=1:1 (volume ratio) solvent, ion exchange unit The temperature is maintained at 100°C, and compounds co...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Ash contentaaaaaaaaaa
softening pointaaaaaaaaaa
pore sizeaaaaaaaaaa
Login to View More

Abstract

The invention provides a continuous preparation process for oil-based raw materials used in the production of mesophase pitch and pitch-based carbon fibers. The specific process is: (1) decompression to obtain heavy fractions greater than 300 ° C as raw materials, (2) ultrasonic assistance (3) Sedimentation realizes the separation of raffinate oil and extracted oil through standing; (4) Realizes the separation of agent and oil through heating and distillation, and recovers the extractant; (5) Introduces ion exchange The chromatographic unit removes polar components containing heteroatoms, and finally obtains a refined raw material oil with a single structure, narrow molecular weight distribution, and low content of heteroatoms and solid impurities; through catalytic polycondensation reaction, it can prepare ℃, mesophase content > 97%, mesophase pitch with good spinning performance. The invention realizes high value-added utilization of heavy distillate oil through a highly integrated process, has large operable space and high universality, and lays an important foundation for preparing high-performance petroleum-based carbon materials.

Description

technical field [0001] The invention relates to a continuous preparation process for oil-based raw materials used in the production of mesophase pitch and pitch-based carbon fibers, and belongs to the research fields of petroleum deep processing technology and carbonaceous mesophase materials. Background technique [0002] Mesophase pitch is a thermotropic liquid crystal formed by the orderly stacking of a large number of sheet-like condensed ring aromatic molecules, which has optical anisotropy. At the same time, this special crystal-like structure endows a variety of new carbon materials derived from mesophase pitch. It has many excellent properties, such as high modulus, high strength, corrosion resistance, high thermal conductivity, low thermal expansion coefficient, etc., especially high-performance pitch-based carbon fibers, electrode materials, mesophase carbon microspheres, high thermal conductivity materials, etc., these The products have broad development potential...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C10C3/08C10C3/00C10C3/02C10C3/06D01F9/145
CPCC10C3/08C10C3/00C10C3/02C10C3/06D01F9/145
Inventor 刘东柴鲁宁沈国波杜辉段雅静付玉娥张建国袁辉志吴青
Owner CHINA UNIV OF PETROLEUM (EAST CHINA)
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products