A quality supervision system and method for kiln ceramics based on the Internet of Things cloud platform
A monitoring system and cloud platform technology, applied in the direction of furnaces, furnace components, furnace control devices, etc., can solve problems such as personnel mobility instability, waste of resources, increase firing failures, etc., to reduce firing costs and improve Effects on Quality and Success Rate
Active Publication Date: 2021-09-07
刘树芝
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Problems solved by technology
In the traditional firing method, it often relies on manual experience, and the diversification of actual needs makes manual experience often unable to meet the actual needs.
One is the unreliability of manual experience, and the other is the mobility and instability of personnel, which will increase the probability of failure during firing, waste resources, and affect the firing quality of the kiln
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Embodiment Construction
[0022] Such as figure 1 As shown, a kind of kiln ceramics quality supervision system based on the Internet of Things cloud platform proposed by the present invention, said system includes:
[0023] An information collection module, the information collection module is used to collect information, and the collected information includes kiln temperature, exhaust gas concentration, firing time, ceramic volume, ceramic thickness, ceramic weight, ceramic quantity, ceramic spacing, and at least one item;
[0024] The sample screening module is used to manually classify the images corresponding to the obtained fired products to obtain positive samples and negative samples. The positive samples indicate that the corresponding fired products are successful, and the negative samples indicate that the corresponding fired products Product firing failure;
[0025] A model construction evaluation module, configured to input the information collected by the information collection module co...
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The present invention proposes a quality supervision system for kiln ceramics on the cloud platform of the Internet of Things. The proposed multi-region neural network model is used for judgment. When the product is fired abnormally or the kiln is running abnormally, the firing process will be stopped immediately when the product exceeds a certain threshold. , to readjust the firing parameters, avoiding checking after complete firing, wasting resources and time; the present invention can also perform matching recommendation based on the historical big data sample similarity data of the cloud platform, and the deep neural network model adopted The firing parameters are recommended to obtain the best firing parameters, further reduce the firing cost, and improve the quality and success rate of ceramic firing.
Description
technical field [0001] The invention belongs to the technical field of kiln ceramic firing, and in particular relates to a kiln ceramic quality supervision system on an Internet of Things cloud platform. Background technique [0002] The ceramic industry currently uses kilns. The quality of ceramics directly depends on the control quality of the kiln, and the control quality of the kiln depends on the installation, commissioning and daily maintenance work. Gas air volume ratio control system, temperature and humidity control system for precise adjustment. During the firing process, it is necessary to monitor the temperature, air supply volume, humidity, etc. inside the kiln to ensure a stable environment inside the kiln and realize the control and adjustment of the firing process. [0003] In the traditional firing process, there is no automatic monitoring and management system, and only after the firing process is completed, the finished product is checked. This wastes en...
Claims
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IPC IPC(8): F27D19/00
CPCF27D19/00
Inventor 刘树芝曾金留蔡奕城
Owner 刘树芝