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F-shaped clamp and manufacturing method thereof

A manufacturing method and fixture technology, which are applied to manufacturing tools, workpiece clamping devices, etc., can solve the problems of high energy consumption in the manufacturing process, easy fracture of the main clamp body and quick-change clamp body, and insufficient material strength, and improve production efficiency. , The effect of reducing the molding temperature and enhancing the fluidity

Pending Publication Date: 2021-11-09
HANGZHOU UNITED TOOLS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing F-shaped clamps, the main clamp body, quick-change clamp body, and booster handle are mostly made of nylon glass fiber (PA6 GF30). Since nylon glass fiber (PA6 GF30) is filled with 30% long glass fiber, the glass fiber The fiber length is about 10mm. Nylon glass fiber needs to be baked for about 4 hours. During the injection molding process, due to the shearing action of the screw, the remaining length of the glass fiber is greatly reduced, and the remaining length of the glass fiber is proportional to the material strength. The length of the glass fiber is too short, resulting in insufficient material strength, and eventually the main clamp body and quick-change clamp body of the F clamp are easily broken
Moreover, the manufacturing process consumes a lot of energy

Method used

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  • F-shaped clamp and manufacturing method thereof

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Embodiment Construction

[0031] The present invention will be further described below in conjunction with the accompanying drawings of the description.

[0032] Manufacturing methods of F-shaped fixtures, such as Figure 2-3 As shown, the injection mold 20 is composed of an upper template 21, an upper template cavity 22, an upper template cavity insert 23, a first slider 24, a second slider 25, a lower template cavity 26, and a lower template 27. Shaped glue inlet 28 injects long glass fiber polypropylene into the cavity of the injection mold in the mode of direct glue injection, and the molding temperature is 170-195°C. The rotational speed of the screw of the injection molding machine is 70±5r / min. Among them, the glue inlet is 5.47mm×4mm large Tibetan glue mouth. A chamfer is provided at the position corresponding to the root of the rib on the injection mold, and the radius of the chamfer is 2-3mm. From this, the main clip body member made of long glass fiber polypropylene (LFT-PPGF40) can be ob...

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Abstract

The invention discloses an F-shaped clamp and a manufacturing method thereof, and belongs to an injection molding technology. A main clamp body and a quick-change clamp body of an existing F-shaped clamp are prone to being broken, in the F-shaped clamp, long glass fiber polypropylene is used for replacing nylon glass fibers to manufacture injection molding parts such as a main clamp body, a quick-change clamp body and a release handle of the F-shaped clamp, so that the shrinkage rate of the injection molding parts is reduced from 5% to about 1%, the product surface has no obvious shrinkage deformation, and the material cost is reduced by about 10%; the compressive strength is improved by 1.2 times of the original compressive strength; and light weight is achieved, and product reliability is guaranteed. Moreover, a glue inlet is changed into a flat shape, so that breakage of glass fibers in materials is avoided; the fluidity of the materials in the forming process is enhanced; the forming temperature is reduced, material drying is not needed, and energy is saved by about 10%; and the production efficiency is improved by about 15%.

Description

technical field [0001] The invention belongs to injection molding technology, and in particular relates to an F-shaped clamp and a manufacturing method thereof. Background technique [0002] F-shaped clamp 10 as figure 1 As shown, it includes a main clip body 11, a quick-change clip body 12, a guide rod 13, a booster handle 14, and a release handle 15. 18. Lock the guide rod on the main clip body. By holding the handle of the main clip body 11 and the force handle 14, the guide rod can be moved to the right. The quick-change clip body 12 is moved to the right by the guide rod 13 to approach the main The clip body is used to clamp the object between the main clip body and the quick-change clip body. By holding the handle of the main clip body 11 and the release handle 15, the lock of the booster spring 17 and the booster iron piece 18 to the guide rod can be released. stop, release the clamping, and make the guide rod move to the left. The quick-change clamp body shown in ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/26B29C45/27B29C45/78B25B11/00B29K23/00
CPCB29C45/26B29C45/2708B29C45/78B29C45/0001B25B11/00B29K2023/12B29C2945/76531
Inventor 王伟毅
Owner HANGZHOU UNITED TOOLS CO LTD