Service life prediction and operation and maintenance system for industrial motor

Abstract

The invention relates to a service life prediction and operation and maintenance system for an industrial motor, and the system is characterized in that a data collection mechanism is used for collecting vibration, temperature and rotation speed original signals of the operation of the motor, and uploading the original signals to a data processing mechanism; the data processing mechanism is used for performing analog-to-digital conversion on the vibration, temperature and rotating speed original signals uploaded by the data acquisition mechanism and uploading the converted data signals to the monitoring server; and the monitoring server is used for performing data processing, comparison and analysis on the data signal uploaded by the data processing mechanism, displaying data on site, outputting a spectrogram, sending an alarm, and simultaneously sending an output result to the local area network terminal. According to the system, a user can remotely master state information of motor equipment in real time, the user is helped to predict the service life of the motor according to the operation state, the operation and maintenance management level of the motor is improved, meanwhile, the system can timely and effectively send an alarm, the service life of the machine is effectively prolonged, and the maintenance cost is greatly reduced.

Description

technical field [0001] The invention relates to the technical field of industrial monitoring and communication, in particular to an industrial motor life prediction and operation and maintenance system. Background technique [0002] The operation and maintenance of existing industrial motors generally have the defects of many inspection items and heavy workload of maintenance personnel, and the inspection data cannot form real-time and continuous dynamic trend results, so it is impossible to make regular predictions on the operating status of each motor, and thus cannot Prepare for abnormal situations in advance and deal with them in a timely manner. Contents of the invention [0003] The technical problem to be solved by the present invention is: to overcome the defect that the existing industrial motor has too many inspection items for operation and maintenance, and the workload of maintenance personnel is heavy, and the defect that the inspection data cannot form real-t...

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Problems solved by technology

[0003] The technical problem to be solved by the present invention is: to overcome the defect that the existing industrial motor has too many inspection items for operation and maintenance, and the workload of maintenance personnel is heavy, and the defect that the inspection data cannot form real-time and continuous dynamic trend results, and provides an industrial Motor life prediction and operation and maintenance system, which can collect and analyze the basic parameters of motor vibration through the server, so that users can remotely grasp the status information of motor equipment in real time, help users predict the life of the motor according to the operating status, and improve the performance of the motor. Operation and maintenance management level; at the same time, when there is an emergency or abnormality in the equipment, the system can send an alarm in a timely and effective manner, and then effectively predict the motor system setting and decide to stop or call for repair, effectively prolonging the life of the machine and greatly reducing maintenance costs

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