Welding workshop three-dimensional virtual monitoring and intelligent early warning system driven by real-time data

Abstract

The invention discloses a welding workshop three-dimensional virtual monitoring and intelligent early warning system driven by real-time data. The system comprises a data acquisition module, an information communication module, a virtual monitoring module and a man-machine interaction module which are connected in sequence, and a fault early warning module which is connected with the information communication module and the man-machine interaction module. According to the invention, the three-dimensional appearance of the workshop is completely restored in a virtual environment according to the layout of a real workshop and in combination with a virtual-real mapping principle, and a visual, vivid and highly interactive workshop state monitoring interface is provided for managers; a virtual workshop is built by combining a welding workshop production environment and equipment characteristics, a pose data real-time acquisition module based on an external laser displacement sensor is developed, necessary real-time data is acquired to drive the virtual workshop to move synchronously, and a sensor clamp is fixed through magnetic attraction, so that equipment damage caused by punching is avoided, and the production efficiency is improved. The overall right-angle structure of the clamp can effectively reduce clamp deflection caused by external interference.

Description

technical field [0001] The invention belongs to the technical field of automatic welding, and in particular relates to a three-dimensional virtual monitoring and intelligent early warning system of a welding workshop driven by real-time data. Background technique [0002] With the rapid development of information technology and the continuous improvement of industrial production levels, the demand for improving the degree of informatization in production workshops is also increasing. What is most needed to realize workshop information management is to grasp the actual production status of workshops in real time, so that managers can Make the best arrangement according to the actual production. At present, the existing production management system of welding workshop adopts the method of camera monitoring screen combined with two-dimensional chart to display information on the two-dimensional interface to realize real-time monitoring. Due to the complex environment of the wel...

AI Technical Summary

Problems solved by technology

Although the system realizes a complete set of workshop virtual monitoring process, it still has the following disadvantages: (2) The system only runs on one service terminal, and connects the control system to collect data through the data line. For the lack of pose data acquisition hardware needs It is not applicable to welding workshops with long-distance data transmission; (2) The human-computer interaction interface of the system cannot reflect the real-time motion position status information of the equipment, and lacks the ability to collect and display equipment pose status data in real time; (3) The system The failure detection mechanism of the company is post-event detection, and it is impossible to detect data anomalies and issue early warnings before equipment failures occur.

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