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Intelligent stirring equipment based on internet-of-things control

A kind of mixing equipment, intelligent technology, applied in the program control of sequence/logic controller, mixer accessories, comprehensive factory control, etc., can solve the problems of reduced production efficiency, equipment failure, insufficient perception ability, etc., to ensure reliability , Improve remote monitoring and control capabilities, and improve the effect of network capabilities

Active Publication Date: 2022-08-09
江苏汇杰智能搅拌科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] 3. The existing mixing equipment has insufficient perception of "non-fault anomalies", and it is impossible to detect hidden non-fault anomalies even if it is hidden, resulting in the inability of the equipment to exert its full performance, resulting in a decrease in production efficiency; the "non-fault anomaly" refers to The equipment did not show obvious abnormal signals, but due to problems such as poor debugging and insufficient lubrication, problems such as reduced performance, increased fluctuations, and weakened stability occurred

Method used

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  • Intelligent stirring equipment based on internet-of-things control
  • Intelligent stirring equipment based on internet-of-things control
  • Intelligent stirring equipment based on internet-of-things control

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Experimental program
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Effect test

Embodiment 1

[0053] Please refer to the attached image,

[0054] An intelligent stirring device based on IoT control, comprising a stirring device 1 and a control system 2, the control module includes a touch screen 21, a PLC module 22 and a remote communication module 23, characterized in that: the remote communication module 23 includes a network card socket , the network card socket is used to connect the 4G network card, and the 4G network card is used for remote communication with the user's mobile phone. The user logs in the background of the remote communication module on the mobile phone, and displays the status of the device to be displayed on the touch screen. The parameters of the remote communication module are compiled on the background of the remote communication module. After the preparation is completed, the device can be controlled and the relevant operating status of the device can be checked on the mobile phone. The control system 2 also communicates with the Internet of...

Embodiment 2

[0066] A method for troubleshooting an intelligent stirring device based on IoT control, characterized in that the method is based on the intelligent stirring device, and the method for troubleshooting includes the following steps:

[0067] S1. Preparation steps: Engineers use professional programming software to compile the logic control program of the mixing equipment in the computer, and then download it to the PLC module; then, use the professional touch screen control screen and related parameters in the computer to compile and download it. to the touch screen. Then, connect the touch screen and the PLC with a network cable; carry out a communication check on each intelligent stirring device, and complete the remote communication connection with the user's mobile phone and the Internet of Things server 3;

[0068] S2. Pre-experimental steps: load a predetermined amount of material, start stirring, record the relationship curve between stirring time and torque, when the en...

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Abstract

The invention relates to the field of stirring equipment, in particular to intelligent stirring equipment based on internet-of-things control and a troubleshooting method.The intelligent stirring equipment comprises a stirring device and a control system, and the control system comprises a touch screen, a PLC module and a remote communication module.The intelligent stirring equipment is based on a statistical method, particularly based on multiple working parameters, Gaussian distribution fitting is carried out; according to the invention, equipment abnormity and non-fault abnormity can be checked, a user can be actively prompted to carry out maintenance, the reliability of the equipment is ensured, the deterioration of the equipment condition is avoided, and the production efficiency is ensured.

Description

technical field [0001] The invention relates to the field of mixing equipment, in particular to an intelligent mixing equipment and a troubleshooting method based on IoT control. Background technique [0002] Compared with food mixing equipment, industrial mixing equipment has the characteristics of larger size, larger area and higher concentration. At present, the control system made by most mixing equipment manufacturers is still the electrical control of low-voltage components in the traditional sense. . With the rapid development of the Internet, many customers now need to be able to monitor the running status of the stirring equipment on the mobile phone, and can control the stirring equipment on the mobile phone. As a result, the traditional electrical control can not meet the needs of customers. [0003] On the other hand, in terms of troubleshooting existing industrial mixing equipment, sensors are usually installed on the motor and circuit, including speed sensors...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01F27/90B01F33/81B01F35/22G05B19/05
CPCB01F27/90B01F33/813G05B19/054B01F35/22Y02P90/02
Inventor 万金荣张前德
Owner 江苏汇杰智能搅拌科技有限公司
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