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Manufacturing apparatus and manufacturing method for laminated core

A technology for manufacturing devices and manufacturing methods, which is applied in the field of manufacturing devices for laminated iron cores, can solve problems such as difficult magnetic flux, undescribed pressurized conditions, difficult to apply, etc., and achieves the effect of reducing difficulty

Inactive Publication Date: 2007-03-28
JFE STEEL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when the thickness of the bonded member changes, the distance between the legs of the first and second cores changes, making it difficult to form sufficient magnetic flux. In the case of a wide range of thickness, it is difficult to apply
In addition, in the method disclosed in JP-A No. 5-255645 using a thermosetting resin, since the thermoplastic resin used is different from the above-mentioned technique, pressurization is not substantially required, so the pressurization conditions are not described.

Method used

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  • Manufacturing apparatus and manufacturing method for laminated core
  • Manufacturing apparatus and manufacturing method for laminated core
  • Manufacturing apparatus and manufacturing method for laminated core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0104] Coated and baked acrylic resin (composition: 85% acrylic resin, 15% epoxy resin, softening temperature 70°C) with a thickness of 0.5mm electric iron plate (electrical steel sheet) with a heat-adhesive insulating film Punched into a ring shape with an outer diameter of 100 mm and an inner diameter of 50 mm, and stacked 100 workpieces to form the device, put it into the device of the present invention in the form shown in Figure 1A, and excite and pressurize under the various conditions shown in Table 1. A laminated core manufacturing test in which electric iron plates in a workpiece are heated and bonded to each other was conducted, and the heating time and bonding state were studied.

[0105]In addition, as the insulating plate 6, a Rosner plate (manufactured by Nikko Kasei Co., Ltd.; thermal conductivity: 0.24 W / m·K) with a diameter of 110 mm and a plate thickness of 5 mm was used. In addition, as the guide 8, a plate as shown in FIGS. 5A to 5C was used. The shape of t...

Embodiment 2

[0118] The same workpiece as in Example 1 is packed into the device of the present invention in the form shown in Figure 1B, and is excited and pressurized under various conditions shown in Table 2 to heat and bond the electric iron plates in the workpiece to each other. In the manufacturing test of the laminated core of the junction, the bonding state was judged by the same method as in Example 1 while examining the heating time and the bonding state. In addition, the insulation board 6 and the guide 8 used the same thing as Example 1 except the example mentioned especially. In addition, as the core core, electromagnetic steel sheets with a thickness of 0.5mm are laminated into the shape shown in Figure 4C (the material with a wide width is 33mm×100mm, and the number of layers is 40; the material with a width of 20mm×100mm, the number of layers is 13 respectively. ) fixed iron core, inserted into the central hole of the aforementioned workpiece along the direction shown in Fi...

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Abstract

A manufacturing apparatus and a manufacturing method for a laminated core which enable low-cost, short-time, and uniform thermobonding manufacture of a laminated core comprising a thermobonding type electromagnetic steel plate. A manufacturing apparatus for a laminated core having an induction coil (2) which inductively heats a work (1) comprising a laminate of electromagnetic steel plates with thermobonding insulation film by excitation in its lamination direction and a yoke (5) which presses both ends of the work in the lamination direction with first and second yoke members (5A, 5B) movable by mutual uninterference and forms a magnetic closed circuit upon pressing. A manufacturing method for a laminated core with the excitation frequency of the induction coil adjusted to 10-1000Hz, and the pressing pressure of the yoke to 0.1MPa or more for the thermowelding of the work laminated steel plate with the manufacturing apparatus.

Description

Technical field [0001] The present invention relates to a manufacturing device and a manufacturing method for manufacturing a laminated core used in rotating machines, transformers, and the like. Background technique [0002] Laminated cores used in electrical devices such as rotating machines and transformers are manufactured using the following process of laminating electromagnetic steel plates. That is, in order to reduce the eddy current after lamination, an insulating coating (coating) is first applied to the electromagnetic steel plate, and then the electromagnetic steel plate is punched or cut into small pieces having the cross-sectional shape of the core. Several small pieces are overlapped to form a laminated body, and then welded, riveted or used adhesives to fix the stacked small pieces to each other. [0003] However, the fixation method by welding has problems such as short-circuit insulation at the edge of the core and deterioration of magnetic properties due ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02
CPCH01F41/0233H01F41/00H01F41/02
Inventor 佐志一道小森优佳河野正树本田厚人
Owner JFE STEEL CORP