Chamois initation artificial leather and manufacturing method thereof

A technology of artificial leather and imitation suede, which is applied in the field of semi-silver surface style artificial leather and silver surface style artificial leather. there is a problem etc.

Inactive Publication Date: 2004-05-19
KURARAY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this method, relatively good light resistance can be obtained, but the pigment is in a state of being fixed on the surface of the fiber or the polymer elastomer, and is not covered in the fiber or the polymer elastomer, so the pigment is easy to fall off and the rubbing fastness, etc. Tendency to poor fastness
Especially for microfibers below 0.2dtex, a large amount of pigment is required as in the case of dyeing with dyes, so the problem of poor fastness such as rubbing fastness becomes significant
[0011] That is, in the methods of using the pigments disclosed so far, (1) a method of removing one component of microfiber-forming fibers with an organic solvent, which has been carried out as a method for obtaining artificial leather, is carried out, and / or a high-density fiber dissolved in a solvent is carried out. The method of wet coagulation of molecular elastomers in liquids containing organic solvents actually has to use carbon black or inorganic pigments as pigments in the industry, the color tone is limited, and there are problems of poor color development and vividness. For pigments, organic pigments fall off in the process of using organic solvents, and there is a problem of industrial stability and productivity
Furthermore, (2) only one of the fiber and the polymer elastomer contains a pigment, so not only is there a limit to the improvement of light fastness, but there are also problems with rubbing fastness, color range, etc.
In addition, (3) There is almost no contact with the problems existing in the coloring with pigments, that is, the improvement of various fastnesses such as mechanical properties and rubbing fastness due to the addition of pigments, and it is difficult to say that the mechanical properties or Fastness
[0012] That is, the industry has not yet been able to produce a suede artificial leather that is excellent in color development and light fastness in a wide range of hues, and has a suede-like feel, surface touch, feel, and mechanical properties and various fastnesses.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0135] The present invention will be specifically described below based on examples, but the present invention is not limited to these examples. "Parts" and "%" in the examples are "parts by mass" and "% by mass" unless otherwise specified.

[0136] [tensile strength]

[0137] According to 5.12.1 of JIS L1079, the tensile strength of a test piece having a width of 25 mm cut along the MD direction (longitudinal direction) and the CD direction (transverse direction) was measured, and expressed as the average value.

[0138] [tear strength]

[0139] In accordance with 5.14 of JIS L1079, the tear strength of a test piece having a width of 25 mm cut along the MD direction (longitudinal direction) and the CD direction (transverse direction) was measured and expressed as an average value.

[0140] [Light fastness]

[0141] Judgment using the faded gray grading card specified in JIS L0804 Irradiate the suede artificial leather surface with a xenon arc lamp for 100 hours (black plat...

manufacture example 1

[0165] Add 29.0kg of vinyl acetate and 31.0kg of methanol into a 100L pressurized reactor equipped with a stirrer, nitrogen inlet, ethylene inlet, and initiator addition inlet, and replace the reaction system with nitrogen by bubbling nitrogen for 30 minutes after heating up to 60°C . Then import ethylene to make the reactor pressure 5.9kg / cm 2 . Dissolve 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) (AMV) in methanol to prepare an initiator solution with a concentration of 2.8g / L, and perform nitrogen bubbling to replace nitrogen. After adjusting the temperature in the above-mentioned polymerization tank to 60° C., 170 ml of the above-mentioned initiator solution was injected to initiate polymerization. Introduce ethylene during polymerization to maintain the pressure of the reactor at 5.9kg / cm 2 , the polymerization temperature was 60° C., and the above-mentioned initiator solution was continuously added at 610 ml / hr to carry out polymerization. After 10 hours, when ...

Embodiment 1

[0169] Using ethylene 10 mol% modified PVA (fusing point 206° C.) obtained in Manufacturing Example 1 as a sea component, an intrinsic viscosity of 0.65 (equal mass mixed solution of phenol / tetrachloroethane) containing 2.0 mass % of carbon black at 30 ℃ measurement) polyethylene terephthalate chips containing 8 mol% of isophthalic acid (hereinafter also referred to as IPA) as the island component, the mass ratio of the island component and the sea component is 60:40, and the island component ratio is 36 The islands were discharged and spun at 240° C. from a nozzle for melt composite spinning. The spun fiber was drawn by a roller plate system under normal conditions to obtain a multifilament of 70 dtex / 24 filaments. Spinnability, continuous runnability, and draftability were good, and there were no particular problems. The obtained island-in-the-sea type microfiber-forming fibers were subjected to mechanical crimping, then cut into 51 mm, defibrated by a carding machine, and ...

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Abstract

Provided is sueded artificial leather having good color developing properties and color fastness to light in a wide range of color tones, having a good sueded feel, surface touch, and feeling, and therefore having a sense of high quality. This suedey artificial leather is composed of a three-dimensionally interwoven material formed out of ultrafine fibers having a dtex of <=0.2 and a polymeric elastic material A and satisfies the following requisites (1) to (4): (1) the three-dimensionally interwoven material contains 0-8wt.% of at least one pigment A selected from an organic pigment having an average particle diameter of 0.01-0.3[mu]m and carbon black having an average particle diameter of 0.01-0.3[mu]m, (2) the polymeric elastic material A contains 1-20wt.% of at least one of another pigment selected from another organic pigment having an average particle diameter of 0.05-0.6[mu]m and the other carbon black having an average particle diameter of 0.05-0.6[mu]m, or of pigment particles containing the other organic pigment and having the average particle diameter of 0.05-0.6[mu]m, as a pigment B; (3) the polymeric elastic material A and the three-dimensionally interwoven material are contained in a weight ratio of 15:85 to 60:40; and (4) the ultrafine fibers existing at the surface have raised fluffs of which the average length is 10-200[mu]m.

Description

technical field [0001] The present invention relates to a high-grade suede artificial leather having excellent light fastness and color development in a wide range of color tones, and having a good suede feel, surface touch, and hand feeling, and a half-silver surface obtained by using the suede artificial leather Toned faux leather and silver-finish toned faux leather. Background technique [0002] Suede-like artificial leather made of microfibers and polymer elastomers is known in the prior art. Suede-like artificial leather composed of such microfibers is highly evaluated as a raw material similar to natural leather because of its excellent suede-like feel and surface touch. As a method of coloring such suede artificial leather, a coloring method using a dye has been widely used. [0003] However, because microfibers are thinner than normal denier fibers, the color development is poor. To make microfibers develop color, it is necessary to use several to 20 times more dy...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P5/17D06N3/00D06N3/14
CPCY10T442/259D06N3/14D06N3/0063D06N3/0004Y10T428/292Y10T442/2369D06N3/0065Y10T428/2395Y10S428/904Y10T442/378Y10T442/699Y10T442/3707Y10T442/614Y10T428/2933Y10T442/3813Y10T442/2377D06P5/17
Inventor 中山公男山崎豪高冈信夫加藤充赖光周平
Owner KURARAY CO LTD
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