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Film forming composition, hardcoat film, polarizing plate, and method for manufacturing hydrophilized hardcoat film

a technology of hardcoat film and composition, which is applied in the direction of polarizing elements, instruments, synthetic resin layered products, etc., can solve the problems of repulsion of resin composition for forming other layers, uneven thickness, and trade-off between the surface condition uniformity of hardcoat layers and the lamination properties of other layers, and achieves excellent surface condition uniformity and simple treatment. , the effect of improving the lamination properties

Active Publication Date: 2020-05-05
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0010]Generally, the leveling agent, which is added to the hardcoat layer from the viewpoint of the surface condition uniformity, is a surfactant having hydrophobicity such as a fluorine-containing polymer, and accordingly, the hydrophilicity of the surface of the hardcoat layer decreases.
[0014]An object of the present invention based on the issues described above, that is, a problem to be solved by the present invention is to provide a film forming composition, which makes it possible to form a film having excellent surface condition uniformity and being able to be improved in terms of lamination properties with respect to other layers by a simple treatment, a hardcoat film having a film formed of the composition, a polarizing plate, and a method for manufacturing a hydrophilized hardcoat film which has excellent surface condition uniformity and exhibits excellent lamination properties with respect to other layers.
[0015]The film forming composition of the present invention contains a fluorine-containing polymer having a repeating unit represented by General Formula (I). Therefore, the composition can form a film having excellent surface condition uniformity and hydrophilize the film surface by treating the film with an aqueous alkali solution (alkali treatment). The polymer represented by General Formula (I) has a fluorine-containing group having a branched structure on a side chain. Therefore, the polymer has especially strong electron-withdrawing properties, is easily hydrolyzed by the alkali treatment, and the fluorine-containing group is eliminated. The film surface is considered to be hydrophilized by the above mechanism. Furthermore, it is considered that after the hydrolysis, sometimes the polymer may be converted into a hydrophilic group such as a carboxyl group, and hence the film surface is hydrophilized.
[0017]The inventors of the present invention have also found that even in a case where a surface panel and a display module to be used as a touch panel are bonded to each other by means of filling a space therebetween with an optically clear resin (OCR), by using the film forming composition of the present invention in a hardcoat layer of the surface of the display module, it is possible to improve the wettability and the adhesiveness of OCR.
[0030]According to the present invention, it is possible to provide a film forming composition, which makes it possible to form a film having excellent surface condition uniformity and being able to be improved in terms of lamination properties with respect to other layers by a simple treatment, a hardcoat film having a film formed of the composition, a polarizing plate, and a method for manufacturing a hydrophilized hardcoat film which has excellent surface condition uniformity and exhibits excellent lamination properties with respect to other layers.

Problems solved by technology

In a case where the surface of a hardcoat layer is coated with a resin composition for forming other layers such that other layers are laminated, provided that the surface of the hardcoat layer has low hydrophilicity, unfortunately, the resin composition for forming other layers is repelled without wetting and spreading on the surface, or thickness unevenness occurs in other layers.
As a result, a trade-off between the surface condition uniformity of the hardcoat layer and the lamination properties with respect to other layers becomes a problem.

Method used

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  • Film forming composition, hardcoat film, polarizing plate, and method for manufacturing hydrophilized hardcoat film
  • Film forming composition, hardcoat film, polarizing plate, and method for manufacturing hydrophilized hardcoat film
  • Film forming composition, hardcoat film, polarizing plate, and method for manufacturing hydrophilized hardcoat film

Examples

Experimental program
Comparison scheme
Effect test

synthesis example 1

[0173](Synthesis of Polymer B-1)

[0174]10.0 g of methyl ethyl ketone was put into a 200 mL three-neck flask equipped with a stirrer, a thermometer, a reflux cooling pipe, and a nitrogen gas introduction pipe and heated to 78° C. Then, a mixed solution composed of 16.00 g (72 mmol) of hexafluoroisopropyl acrylate (HFIP), 4.00 g (8.3 mmol) of AME-400 (manufactured by NOF CORPORATION), 10.0 g of methyl ethyl ketone, and 5.34 g of “V-601” (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise thereto at a constant speed until the mixed solution was completely added dropwise within 180 minutes. After the mixed solution was completely added dropwise, the obtained solution was continuously stirred for 5 hours, thereby obtaining 43.0 g of a methyl ethyl ketone solution of a polymer B-1. The weight-average molecular weight (Mw) of the polymer B-1 was 3,900 (measured by gel permeation chromatography (EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation)) by using THF as an e...

synthesis examples 2 to 19

[0175](Synthesis of Fluorine-Containing Copolymers B-1 to B-16)

[0176]Polymers B-2 to B-16 were synthesized in the same manner as in Synthesis Example 1, except that the type of the monomers and the ratio of the mass of each of the monomers to the total mass of the monomers (compositional ratio of monomers) were changed as shown in Table 1.

synthesis example 17

[0177](Synthesis of Compound A)

[0178]According to the description in paragraph “0093” in JP2008-503469A, a compound A shown below was synthesized.

[0179]

[0180](Synthesis of Polymer B-17)

[0181]A polymer B-17 was synthesized in the same manner as in Synthesis Example 2, except that HFIP used in Synthesis Example 2 was changed to the above compound A.

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Abstract

According to the present invention, there are provided a film forming composition, which contains a polymer having a repeating unit represented by General Formula (I) and a curable compound, an optical film having a film formed of the composition, a hardcoat film, a polarizing plate, and a method for manufacturing a hydrophilized hardcoat film. In General Formula (I), R1 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, L represents an ester bond, an ether bond, a phenylene group, or an amide bond, R2 and R4 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, or a halogenated alkyl group having 1 to 20 carbon atoms, and R3 represents a hydrogen atom or a substituent.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This is a continuation of International Application No. PCT / JP2016 / 086622 filed on Dec. 8, 2016, which was published under Article 21(2) in Japanese, and which claims priority under 35 U.S.C. § 119(a) from Japanese Patent Application No. 2015-247995 filed on Dec. 18, 2015. The above applications are hereby expressly incorporated by reference, in their entirety, into the present application.BACKGROUND OF THE INVENTION1. Field of the Invention[0002]The present invention relates to a film forming composition, an optical film, a hardcoat film, a polarizing plate, and a method for manufacturing a hydrophilized hardcoat film.2. Description of the Related Art[0003]In image display devices such as a display device using a cathode ray tube (CRT), a plasma display panel (PDP), an electroluminescence display (ELD), a vacuum fluorescent display (VFD), a field emission display (FED), and a liquid crystal display (LCD), it is preferable that a hardcoat...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): G02B5/30C08L27/12C09D127/20G02B1/14C09D133/16C09D4/06B32B27/30C08J7/04C08F265/06C08F220/22C08G81/02C08F299/02C08J7/043C08J7/044C08J7/046C08J7/056
CPCC08F265/06B32B27/304C08F220/286C08F222/1006C08F220/22C09D4/06C08F220/32G02B5/305B32B27/30C09D127/20G02B1/14C08J7/04C09D133/16C08J7/0427C08L27/12Y10T428/105Y10T428/1036C08F299/026C08J2433/14C08L2203/16C08J2433/16C08F2800/20B32B2551/00C08G81/025C08J2301/12Y10T428/1059C09K2323/035C09K2323/05C09K2323/03C08J7/043C08J7/046C08J7/056C08J7/044C08F222/106
Inventor TAMURA, AKIOOTANI, TAKETOFUKAGAWA, REIKO
Owner FUJIFILM CORP