Dialyzers for blood treatment and processes for production thereof

a technology of membrane dialyzer and membrane membrane, which is applied in the direction of membrane, separation process, filtration separation, etc., can solve the problems of difficult to produce a dry type of polysulfone membrane dialyzer, and large changes in properties, so as to improve water permeability and dialyze performance, light weight and resistance to freez

Inactive Publication Date: 2005-04-07
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

Accordingly, it is an object of the present invention to provide a dialyzer using a dry or semi-dry type of semipermeable membrane which has advantages such as light-weight and resistan...

Problems solved by technology

However, the polysulfone membrane has such a defect that once it is dried the properties tend to be changed to a great ...

Method used

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  • Dialyzers for blood treatment and processes for production thereof
  • Dialyzers for blood treatment and processes for production thereof
  • Dialyzers for blood treatment and processes for production thereof

Examples

Experimental program
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Effect test

example 1

Four parts of polysulfone (Amoco, Udel-P3500), 12 parts of polysulfone (Amoco, Udel-P1700), 4 parts of polyvinyl pyrrolidone (International Special Products, hereinafter, referred to as “ISP”; K30) and 2 parts of polyvinyl pyrrolidone (ISP, K90) were dissolved in 77 parts of dimethylacetamide and 1 part of water with heating, to obtain a spinning solution for membrane formation.

The viscosity of the spinning solution was 13.4 Pa.s at 50° C. The spinning solution was introduced to a spinneret at 50° C., and extruded, along with a core solution comprising 65 parts of dimethylacetamide and 35 parts of water, from the spinneret through an annular double slit tube having an outside diameter of 0.35 mm and an inside diameter of 0.25 mm, whereby a hollow fiber membrane was formed. The membrane was subjected to moisture conditioning at 30° C. and a dew point of 28° C. The conditioned membrane was passed through a dry zone atmosphere which had a length of 250 mm and contained dry mist of 1...

example 2

Four parts of polysulfone (Amoco, Udel-P3500), 12 parts of polysulfone (Amoco, Udel-P1700), 3 parts of polyvinyl pyrrolidone (ISP, K30) and 3 parts of polyvinyl pyrrolidone (ISP, K90) were dissolved in 77 parts of dimethylacetamide and 1 part of water with heating, to obtain a spinning solution for membrane formation. The viscosity of the spinning solution was 18 Pa.s at 50° C. A module was fabricated in the same manner as in Example 1. The water content in the hollow fiber membrane after forcing out water from the membrane was 330%. The dialyzate side was also replaced with the inert gas. The module was irradiated with gamma-ray (25 KGy) in the state where the membrane was wet and the inert gas was filled therein. Determination of water permeation performance, clearance of each solute and albumin permeability was performed. As a result, it was shown that the module had the clearance of urea, creatinine, uric acid, phosphoric acid and VB12 of 193 ml / min, 182 ml / min, 178 ml / min, 184...

example 3

Four parts of polysulfone (Amoco, Udel-P3500), 12 parts of polysulfone (Amoco, Udel-P1700), 2 parts of polyvinyl pyrrolidone (ISP, K30) and 4 parts of polyvinyl pyrrolidone (ISP, K90) were dissolved in 77 parts of dimethylacetamide and 1 part of water with heating, to obtain a spinning solution for membrane formation. The viscosity of the spinning solution was 23 Pa.s at 50° C. A module was fabricated in the same manner as in Example 1.

The water content in the hollow fiber membrane after forcing out water from the membrane was 400%. The dialyzate side was also replaced with the inert gas. The module was irradiated with gamma-ray (25 KGy) in the state where the membrane was wet and the inert gas was filled therein. Determination of water permeation performance, clearance of each solute and albumin permeability was performed. As a result, it was shown that the module had the water permeation performance of 702 ml / hr / m2 / mmHg, the clearance of urea, creatinine, uric acid, phosphoric ...

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Abstract

A dialyzer for blood treatment including a semipermeable membrane which is made of a hydrophobic polymer and a hydrophilic polymer, and has a water permeating performance drying of ½ or higher relative to that before drying. The dialyzer has a vitamin B12 clearance not smaller than 135 ml/min per 1.6 m2 or the amount of the hydrophilic polymer eluted from the semipermeable membrane is not higher than 10 ppm. A dialyzer for blood treatment is light-weight, easy to handle, and exhibits a reduced elution of the hydrophilic polymer procedures for producing a dialyzer containing the semipermeable membrane and a process for producing a hollow fiber membrane for use in blood treatment are described.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a semipermeable membrane for blood treatment which exhibits little change in performance upon drying and reduced elution of a hydrophilic polymer therefrom; a dialyzer for use in blood treatment using the same; and a processes for producing a dialyzer having incorporated therein a semipermeable membrane which exhibits little change in performance before and after drying and reduced elution of a hydrophilic polymer therefrom. 2. Description of the Related Art As a material for a semipermeable membrane for blood treatment such as an artificial kidney, there have been used a number of materials. For example, a natural material cellulose and its derivatives, e.g., cellulose diacetate and cellulose triacetate, were originally used, and synthetic polymers were then developed, such as polysulfone, polymethyl methacrylate (PMMA) and polyacrylonitrile. Recently, modified cellulose membranes have also b...

Claims

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Application Information

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IPC IPC(8): A61M1/14A61M1/00A61M1/16A61M1/18B01D61/28B01D63/02B01D67/00B01D69/02B01D69/08B01D71/00B01D71/06B01D71/58B01D71/68D01D5/24
CPCA61M1/16B01D63/021B01D67/0088B01D67/009B01D2325/38B01D69/02B01D69/084B01D2325/36B01D67/0095A61M1/1621B01D63/0233
Inventor KOZAWA, HIDETOSHINAKASHIMA, HIDEKAZUWADA, SHIGEHISA
Owner TORAY IND INC
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