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Protective layer for automotive surfaces

a protective layer and automotive technology, applied in the direction of weaving, transportation and packaging, synthetic resin layered products, etc., can solve the problems of reducing affecting the appearance of cleanliness, and excessive wear of the truck bed, so as to reduce the coefficient of friction, reduce the amount of wear, and the effect of reducing the amount of scratches

Inactive Publication Date: 2005-08-04
CITICORP NORTH AMERICA INC AS COLLATERAL AGENT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

Significantly reduces abrasion and oxidation, maintaining the truck-bed's integrity by distributing abrasive forces and allowing environmental protection, while being removable and adaptable for different liner configurations.

Problems solved by technology

Repeated use of pick-up type truck to transport large, heavy, or fouled materials tends to induce excessive wear of the truck-bed.
The wearing of the truck-bed has deleterious effects in terms of both aesthetic qualities as well as the continued performance of the truck-bed.
Scratches and dents tend to wear the paint away from the truck-bed, which detracts away from the appearance of cleanliness.
More significantly, removal or loss of the paint of the truck-bed results in increased opportunity for oxidation and rusting of the metallic substrate there beneath.
If the oxidation and rusting of the metallic substrate is allowed to continue, the metallic substrate will degrade and eventually fail.
This slack, compounded by vibrations induced in movement of the truck-bed, results in the truck-bed liner rubbing against the painted surface of the truck-bed.
Over time, and with continued abrasion, oxidation and rusting of the metallic substrate of the truck-bed begins to occur.
As the truck-bed liner obscures and / or prevents the ready recognition of this destruction of the truck-bed itself, the extent of damage is not obvious until critical failure occurs.
While such directly applied liners remove much of the problem of the wear induced by a truck-bed liner, the use of a directly applied liner is essentially permanent, which can pose an issue if a different liner is required or the vehicle is leased.

Method used

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  • Protective layer for automotive surfaces
  • Protective layer for automotive surfaces
  • Protective layer for automotive surfaces

Examples

Experimental program
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Effect test

example 1

[0027] Thermal Bonded Carded Staple Fiber

[0028] The present protective layer was formed from nonwoven fabric comprised of a conventional carded staple length polyester fiber. The basis weight of the carded lap was 45 grams per square meter. The carded batt was thermally bonded by calender nip at a pressure of 450 pounds per linear inch, a calender anvil roll surface temperature of 300° F. to 310° F., a calender embossing roll surface temperature of 300° F. to 310° F., and a point pattern of 9% bond area relative to total surface area. The overall line speed for manufacturing the representative nonwoven fabric was approximately 400 feet per minute.

example 2

[0029] Spunbond Filamentary Elements

[0030] A bonded precursor web may be produced on a commercial spunbond production line using standard processing conditions. In particular, a polyester filament precursor web may be employed having a basis weight of 20 grams per square meter, and a filament denier of 1.8. The precursor web is bonded by calender at a calender temperature of 200 to 220 degrees C., and a nip pressure of 320 PLI.

example 3

[0031] Non-Apertured Spunlace Fabric

[0032] Using a forming apparatus as illustrated in FIG. 1, a nonwoven fabric was made in accordance with the present invention by providing a precursor web comprising 100 percent by weight polyester fibers as supplied by Wellman as Type T-472 PET, 1.2 dpf by 1.5 inch staple length. The precursor fibrous batt was entangled by a series of entangling manifolds such as diagrammatically illustrated in FIG. 1. FIG. 1 illustrates a hydroentangling apparatus for forming nonwoven fabrics in accordance with the present invention. The apparatus includes a foraminous forming surface in the form of belt 12 upon which the precursor fibrous batt P is positioned for pre-entangling by entangling manifold 14 including a plurality of sub-manifolds. In the present examples, each of the sub-manifolds of the entangling manifolds 14 included three orifice strips including 120 micron orifices spaced at 42.3 per inch, with three of the sub-manifolds successively operated...

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Abstract

A protective layer embodying the principles of the present invention is configured for protection of automotive surfaces, including specifically, the protection of a truck-bed against wear induced by a truck-bed liner. The protective layer has a substantially planar configuration sized to permit the layer to be positioned generally between an associated truck-bed liner and a truck-bed, whereby the abrasion is significantly reduced. The layer comprises a fibrous nonwoven fabric formed from fibrous and / or filamentary elements, with the fibrous nonwoven fabric exhibiting a sufficiently reduced coefficient of friction and sufficient durability to absorb or distribute abrasive actions, while allowing passage of moisture, thus protecting the automotive surfaces against potentially detrimental environmental conditions.

Description

CROSS-REFERENCE TO RELATED APPLICATION [0001] This application is a divisional application of U.S. Ser. No. 10 / 282,814, filed Oct. 29, 2002, and claims the priority of Provisional Application No. 60 / 239,753, which was filed on Oct. 12, 2000, the disclosure of which is incorporated herein by reference.TECHNICAL FIELD [0002] The present invention relates generally to an arrangement for protecting automotive surfaces, including protection of the surfaces when in contact with abrasive agents, and more particularly, to a nonwoven fabric protective layer which aids in reducing abrasion between a truck-bed and a truck-bed liner. BACKGROUND OF THE INVENTION [0003] Personal utility vehicles, in particular “pick-up” type trucks, have experienced an ever growing popularity due to the number of diverse tasks such vehicles can accomplish. Pick-up type trucks are favored by both limited-application residential users and commercial services for the ability to employ the truck-bed of this type of t...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B32B5/02B32B5/26B32B27/12B60R13/01D04H1/46D04H1/48D04H3/10D04H13/00
CPCB32B5/02B32B5/26B32B27/12B60R13/01D04H1/46D04H13/007D04H1/48D04H3/102D04H13/002D04H13/005D04H1/465D04H1/492D04H3/11Y10T442/153Y10T442/689Y10T442/674Y10T442/60Y10T442/2139Y10T442/197Y10T442/273Y10T442/159Y10T442/681Y10T442/2861Y10T442/164Y10T442/20
Inventor STEWART, ERICCARTER, NICK MARK
Owner CITICORP NORTH AMERICA INC AS COLLATERAL AGENT