Web Measurement Device

Abstract

A sensor is provided that measures web caliper using optical and magnetic measuring devices. The optical measuring devices may employ a confocal chromatic aberration method to accurately determine the distance to the moving web and the magnetic devices may be ferrite core coil and target. Means of stabilizing a moving web are included for improving dynamic measurement accuracy.

Description

CROSS REFERENCE TO RELATED APPLICATION[0001]This application claims the priority of U.S. provisional patent application Ser. No. 60 / 969,373 filed on Aug. 31, 2007 entitled “Web Thickness Measurement Device,” the contents of which are relied upon and incorporated herein by reference in their entirety, and the benefit of priority under 35 U.S.C. 119(e) is hereby claimedFIELD OF THE INVENTION[0002]This invention relates to web measurement systems.DESCRIPTION OF THE PRIOR ART[0003]Sheet materials, such as paper, are produced in thin continuous webs and require highly accurate thickness (caliper) measurement and control. Commonly, these measurements are accomplished by means of sensors that physically contact the web at both the top and bottom side. Also, various non-contacting sensors have been developed that may be fully non-contacting (no physical contact), or sensors that contact physically contact sheet at only one side.[0004]The speed of papermaking machinery has increased dramatic...

AI Technical Summary

Benefits of technology

[0007]There is therefore a need in the art for a web measurement device that provides accurate measurements even when the traveling web is of a partially translucent type, such as paper.

[0008]In general a sensor in accordance with the present invention is provided for monitoring the thickness of a moving web. The sensor includes a first sensor head positioned on a first side of the moving web, a second sensor head positioned on a second side of the moving web, opposed to the first side, an inductor positioned in the first sensor head...

Problems solved by technology

In particular, sensors that contact the sheet simultaneously from both sides have a risk of pinching sheets containing lumps or defects, resulting in the sensors causing holes or even sheet break on thin paper grades.

Further, non-contacting sensors eliminate issues related to dirt buildup and wear that may cause measurement inaccuracies, thereby leading to frequent maintenance.

One particular drawback to prior art non-contacting devices are the issues related to light penetration.

Most paper has some degree of translucency, making the exterior surface position difficult to establish by traditional optical means.

This often leads to optically measured thickness values that are too low.

These errors can be significant, and depending upon the paper grades, laser measurement can generate optical thickness measurements that are only 50% of the true value.

Thus, none of the current non-contacting sensor solutions offer acceptable accuracy for the majority of paper grades, and furthermore, they tend to be complex in design and unreliable.

Images