Fabric including low-melting fiber

a technology of low-melting fiber and fabric, which is applied in the manufacture of flame-proof filaments, textiles and paper, weaving, etc., can solve the problems of poor adhesion of fabrics, rough feeling after use, and indoor environmental pollution

Inactive Publication Date: 2010-12-16
WOONGJIN CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0021]The fabrics of the present invention do not undergo an additional coating finish that causes the release of volatile substances. Therefore, the fabrics of the present invention are effective as environmentally friendly industrial materials.
[0022]In addition, the fabrics of the present invention provide optimum physical properties that can simultaneously satisfy both flexibility of fabric and stiffness suitable for use as screen materials. As a result, the fabrics of the present invention possess physical properties suitable for use in desired applications.
[0023]Furthermore, the physical properties the fabrics according to the present invention can be appropriately controlled according to intended applications by varying the fusion rate of the low-melting fiber.

Problems solved by technology

However, the method essentially involves an additional coating process.
Another problem of the method is indoor environmental pollution because the screen fabric is installed indoors and the coating material is classified as a volatile organic compound (VOC) in view of its characteristics.
The organic solvent-based adhesive does not penetrate into fabrics, resulting in poor adhesion to the fabrics and leaving a rough feeling after use.
Further, the adhesive is very volatile, contains a number of substances harmful to humans and gives off toxic gases, which cause environmental problems.
This technique can solve the problems of prior art coating methods but fails to review the control of the physical properties of the fabric depending on the fusion rate of the low-melting fiber.
Thus, the fabric cannot be applied to various products and does not possess physical properties suitable for use in desired applications.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Fabric including low-melting fiber
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  • Fabric including low-melting fiber

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0047]A regular polyester fiber as warp was woven with a sheath / core type conjugate fiber as weft by plain weaving to produce a fabric. The conjugate fiber was composed of a plied fiber of a low-melting polyester (30 wt %) as the sheath and a regular polyester (70 wt %) as the core. The fabric had a warp density of 100 yarns / inch and a weft density of 100 yarns / inch. The woven fabric was processed to adjust the fusion rate of the low-melting polyester to 30%.

examples 2-5

[0048]Fabrics were produced in the same manner as in Example 1, except that the fusion rates were adjusted to 50%, 70%, 90% and 100%.

examples 6-10

[0049]Fabrics were produced in the same manner as in Examples 1-5, except that the amount of the low-melting polyester was adjusted to 40 wt %.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

Fabrics including a low-melting fiber are provided. In an embodiment, the fabric includes a regular fiber and a low-melting fiber. The low-melting fiber is directly included in either warps or wefts or both. Alternatively, a blended or plied fiber of the regular fiber and the low-melting fiber is included in either warps or wefts or both. The low-melting fiber has a fusion rate of 30 to 100%. The fabric has a yarn slip length of 0.1 to 2.5 mm.

Description

TECHNICAL FIELD[0001]The present invention relates to fabrics including a low-melting fiber, and more particularly to fabrics including a low-melting fiber whose fusion rate is controlled to achieve both shape stability and environmental stability simultaneously.BACKGROUND ART[0002]In recent years, the application of fabrics has been extended to industrial and living goods as well as clothes. The living goods are exemplified by screens. General applications of screens are window blinds and projectors. Screens for window blinds are fabric products that are installed in houses, hotels, restaurants and other buildings to protect people's private lives and block sunlight from entering the windows. A typical screen for a window blind is produced by cutting a fabric to a predetermined width and rolling the cut fabric on a roll. The screen is designed in such a way that the roll is fixed to the window and the fabric rolls down to cover the window or rolls up to secure a field of view when ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): D03D15/00D03D15/12
CPCD03D15/00D03D15/0027D10B2331/04D10B2503/03D10B2401/062D10B2501/00D10B2401/041Y10T442/3171Y10T442/30Y10T442/3154Y10T442/3976D03D15/47D03D15/587D03D15/283D03D15/292D03D15/50D03D15/44D03D15/513D01F8/14D01F1/07
Inventor CHANG, HOO-SUNGKIM, SUNG-GUN
Owner WOONGJIN CHEM
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