Check patentability & draft patents in minutes with Patsnap Eureka AI!

Foam prosthesis for spinal disc

A closed-cell foam spinal disc implant with a Poisson ratio less than 0.5 addresses the challenges of disc height loss and re-operation risks in DDD treatments by providing a compressible and bondable nucleus pulposus replacement that maintains disc health and allows for non-surgical revision, ensuring long-term intervertebral disc functionality.

Inactive Publication Date: 2011-02-03
PROMETHEAN SURGICAL DEVICES
View PDF15 Cites 26 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The solution effectively reduces re-operation risks by maintaining disc height, preventing implant migration, and allowing for revision without surgical intervention, thus ensuring long-term functionality of the intervertebral disc.

Problems solved by technology

Since such materials are typical of materials generally used in disc replacement, it is likely that studies that report reduced or equal stiffness in a prosthetic-implanted disc have either damaged one of the energy storage mechanisms of the disc or have left a compressible void in the nuclear space.
Our analysis indicates that, in contrast to reports in the literature, a nucleus replacement device having with E>0 (solid) is not ideal for a healthy, normal annulus.
If Eεz and Pa are left uncoupled, these equations have solutions that place unsafe stress on the endplates of the vertebral bodies.
The following details the disadvantage of partially, rather than completely filling the nuclear space.
Fairly large load failures are generated by relatively modest implant modulus.
Despite the fact that a disc with a large defect (4.9 mm) will have a high V, this consequence does not appreciably improve the load failure threshold.
The nuclear material is in an unknown state and likely highly fractured and disordered.
Disc degeneration results in irritating and often painful degradation products, which must be removed.
This will result in an eventual loss of 50% disc height, causing the bony structures of the spine to close around nerves and cause pain.
An aneurysm of the disc is a bulge that impinges on nerves, causing pain.
Because this represents a weak portion of the annulus, merely filling the nucleus to a higher height will not draw the aneurysm in because once the load is re-established the weak portion will bulge to the same extent, since the nuclear pressure under load is not significantly improved.
This is a consequence of the shortness of the disc height, where further shortening may cause pain and a normal 20% deflection is a relatively small distance.
Decreasing the prosthetic modulus below the Endplate Limit risks pain-inducing deflections under load, especially since the procedure involves creating a defect in the annulus.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

example 1

Preparation of Prepolymer

[0197]In this example an isocyanate terminated diol is trifunctionalized to yield a slow curing tissue adhesive. The type and amount of isocyanate to be used is 326.27 g of isophorone diisocyanate (IPDI). A suitable IPDI is Desmodur I. The type and amount of diol to be used is 749.94 g of 75:25 diol comprised of 75% polyethylene glycol and 25% polypropylene glycol. A suitable diol is Ucon 75-H-450, with a molecular weight of 978 Daltons and hydroxyl number of 119.4. The type and amount of triol to be used is 23.79 g of trimethylol propane. The theoretical target for completion of the diol termination steps is % NCO=5.23%. The theoretical target for completion of the trifunctionalization step is % NCO=3.09%. Final temperature pre-TMP was 80° C. The NCO levels at various times are: at 28 hrs 6.197%, at 56 hrs 5.468%, at 78 hrs 5.421, and at 126 hrs 5.23%. The TMP was added at hour 127. The final NCO of % NCO=3.09% was reached at hour 271. The viscosity at 34° ...

example 2

Prepolymer Synthesis

[0202]The synthesis is the same as Example 1, except that the diol is added in 1% increments rather than all at once to the isocyanate. Each 1% increment of diol added to the reacting isocyanate is made after the exotherm of the previous addition is complete. This step-wise addition yields the following distribution of terminated diols:

Actual ValueUseful RangeMonomer55.3%or moreDimer27.1%or lessTrimer8.5%or lessTetramer4.7%or lessPentamer2.5%or lessHexamer1.3%or lessHeptamer0.6%or less

example 3

Prepolymer

[0203]In this example an isocyanate terminated diol is trifunctionalized to yield a fast curing tissue adhesive. Fast adhesives cure within 5 minutes when used neat and applied to tissue. Slow adhesives cure after this time, generally 5 to 10 times longer. The type and amount of isocyanate to be used is 270.26 g of toluene diisocyanate (TDI). A suitable TDI is Rubinate, a mixture of 80% 2-4 and 20% 2-6 isomers. The type and amount of diol to be used is 870.53 g of Ucon 75-H-450. The type and amount of triol to be used is 9.21 g of trimethylol propane. The theoretical target for completion of the diol termination steps is % NCO=4.55%. The theoretical target for completion of the trifunctionalization step is % NCO=3.76%. Final temperature pre-TMP was 50° C. The NCO levels at 25 hrs 4.78% and at 75 hrs 4.55%. Then the TMP was added at hour 76. The final NCO of % NCO=3.67% was reach at hour 100. The viscosity at 31° C. was 24.5 Kcps.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

Disclosed herein are spinal disc implants comprising a foam adapted to completely or partially replace a nucleus pulposus within a spinal disc cavity, the foam being a nonabsorbable, closed cell and having a Poisson ratio of less than 0.5. Also disclosed are methods of implanting a foam, either as an in-situ curable material or as a preformed foam.

Description

RELATED APPLICATIONS[0001]This application claims the benefit of priority under 35 U.S.C. §119(e) of U.S. Provisional Application No. 60 / 931,407, filed May 22, 2007, U.S. Provisional Application No. 60 / 930,064, filed May 14, 2007, and U.S. Provisional Application No. 60 / 930,104, filed May 14, 2007, the disclosures of which are incorporated herein by reference.FIELD OF THE INVENTION[0002]Disclosed herein are prostheses for replacing all or part of a nucleus pulposus in a spinal disc area.BACKGROUND OF THE INVENTION[0003]This disclosure relates to treatments and implant materials for treating the medical condition called degenerative disc disease (DDD) by augmenting the intervertebral disc space, with or without the removal of intradiscal tissue, the nucleus pulposus (NP), and localizing, supplementing, or replacing native NP with an in situ curing polymer (Nucleus Replacement Prosthetic or NRP) while the outer intervertebral membrane called the annulus fibrosus (AF) heals after ruptu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(United States)
IPC IPC(8): A61F2/44
CPCA61F2/442A61F2002/30069A61F2002/444A61F2002/30733A61F2002/3092A61F2002/30586
Owner PROMETHEAN SURGICAL DEVICES
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More