Foam prosthesis for spinal disc
A closed-cell foam spinal disc implant with a Poisson ratio less than 0.5 addresses the challenges of disc height loss and re-operation risks in DDD treatments by providing a compressible and bondable nucleus pulposus replacement that maintains disc health and allows for non-surgical revision, ensuring long-term intervertebral disc functionality.
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example 1
Preparation of Prepolymer
[0197]In this example an isocyanate terminated diol is trifunctionalized to yield a slow curing tissue adhesive. The type and amount of isocyanate to be used is 326.27 g of isophorone diisocyanate (IPDI). A suitable IPDI is Desmodur I. The type and amount of diol to be used is 749.94 g of 75:25 diol comprised of 75% polyethylene glycol and 25% polypropylene glycol. A suitable diol is Ucon 75-H-450, with a molecular weight of 978 Daltons and hydroxyl number of 119.4. The type and amount of triol to be used is 23.79 g of trimethylol propane. The theoretical target for completion of the diol termination steps is % NCO=5.23%. The theoretical target for completion of the trifunctionalization step is % NCO=3.09%. Final temperature pre-TMP was 80° C. The NCO levels at various times are: at 28 hrs 6.197%, at 56 hrs 5.468%, at 78 hrs 5.421, and at 126 hrs 5.23%. The TMP was added at hour 127. The final NCO of % NCO=3.09% was reached at hour 271. The viscosity at 34° ...
example 2
Prepolymer Synthesis
[0202]The synthesis is the same as Example 1, except that the diol is added in 1% increments rather than all at once to the isocyanate. Each 1% increment of diol added to the reacting isocyanate is made after the exotherm of the previous addition is complete. This step-wise addition yields the following distribution of terminated diols:
Actual ValueUseful RangeMonomer55.3%or moreDimer27.1%or lessTrimer8.5%or lessTetramer4.7%or lessPentamer2.5%or lessHexamer1.3%or lessHeptamer0.6%or less
example 3
[0203]In this example an isocyanate terminated diol is trifunctionalized to yield a fast curing tissue adhesive. Fast adhesives cure within 5 minutes when used neat and applied to tissue. Slow adhesives cure after this time, generally 5 to 10 times longer. The type and amount of isocyanate to be used is 270.26 g of toluene diisocyanate (TDI). A suitable TDI is Rubinate, a mixture of 80% 2-4 and 20% 2-6 isomers. The type and amount of diol to be used is 870.53 g of Ucon 75-H-450. The type and amount of triol to be used is 9.21 g of trimethylol propane. The theoretical target for completion of the diol termination steps is % NCO=4.55%. The theoretical target for completion of the trifunctionalization step is % NCO=3.76%. Final temperature pre-TMP was 50° C. The NCO levels at 25 hrs 4.78% and at 75 hrs 4.55%. Then the TMP was added at hour 76. The final NCO of % NCO=3.67% was reach at hour 100. The viscosity at 31° C. was 24.5 Kcps.
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