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Heat recovery device with standoff heat exchanger mount

a heat recovery device and heat exchanger technology, which is applied in indirect heat exchangers, machines/engines, lighting and heating apparatus, etc., can solve the problems of increasing the amount of heat transferred to the coolant, increasing the load on the cooling system, and damage to the heat exchanger

Inactive Publication Date: 2015-06-18
DANA CANADA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The heat recovery device described in this patent has several technical effects. First, it includes a gas flow conduit with a divergent branch point and a gas diverter valve that can be moved between a bypass position and a heat exchange position. This allows for better control of the gas flow direction and heat recovery efficiency. Second, the device has a convergent branch point where the bypass branch conduit and the heat exchange branch conduit meet. This helps to improve the overall heat recovery efficiency. Third, the device includes a gas inlet manifold and a gas outlet manifold that are angled in relation to the overall gas flow direction, which further enhances the heat recovery efficiency. Fourth, the heat exchanger is constructed from a stack of plates with alternating gas flow passages and liquid flow passages, which allows for better heat recovery. Fifth, the gas diverter valve is located at the divergent branch point, which allows for complete blocking of gas flow to the heat exchange branch conduit in either position. Finally, the heat exchanger includes a bottom plate that is reinforced or thickened in areas proximate to the gas inlet opening and the gas outlet opening, which strengthens the overall structure of the device.

Problems solved by technology

This may be due to exhaust gas leakage past the valve and / or thermal conduction.
This increases the amount of heat transferred to the coolant, increasing the load on the cooling system, and risking cumulative thermal degradation of the coolant or induced thermal stresses which can cause damage to the heat exchanger.
This structural constraint affects the ability of the EGHR device to expand under different operating gas temperatures and, in particular, affects the flexibility of the heat exchanger body between its inlet and outlet ports, which are at significantly different temperatures.
This may lead to high thermal stresses in the heat exchanger, and potential failure of the heat exchanger plates close to the flange interface.

Method used

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  • Heat recovery device with standoff heat exchanger mount
  • Heat recovery device with standoff heat exchanger mount
  • Heat recovery device with standoff heat exchanger mount

Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0035]A heat recovery device 10 is now described with reference to FIGS. 1-5. The heat recovery device 10 may be used as an EGHR device in a motor vehicle exhaust system, and is therefore sometimes referred to herein as EGHR device 10.

[0036]The device 10 comprises a gas diverter valve 12, a gas / liquid heat exchanger 14 and a gas flow conduit 16. The gas flow conduit 16 has an inlet 18 and an outlet 20. Where device 10 is an EGHR device, the device 10 will be installed in an exhaust gas conduit of a motor vehicle, downstream of the exhaust manifold and upstream of the tail pipe. Due to its compact size, the device 10 may be located in the engine compartment of the vehicle, close to the exhaust manifold. As used herein, the terms “upstream” and “downstream” are terms which are used to describe the locations of elements of the device 10, relative to the flow path of a gas flowing through the device 10.

[0037]An overall direction of gas flow through device 10 is defined between the inle...

second embodiment

[0063]FIGS. 8 and 9 illustrate a heat recovery device 100 according to the invention. The heat recovery device 100 of FIGS. 8 and 9 differs from heat recovery device 10 in the orientation of its components. All the elements of device 100 are also included in device 10 and have already been described above, and further description of these elements is unnecessary. The elements which are shared by heat recovery devices 10 and 100 are identified by like reference numerals in FIGS. 8 and 9.

[0064]In the heat recovery device 100 of FIGS. 8 and 9, the upstream and downstream conduit portions 54, 56 of the heat exchange branch circuit 48 are aligned with one another along a direction which is at about 90 degrees to the overall gas flow direction, and at about 90 degrees to the direction of gas flow through the bypass branch circuit 46. In addition, the direction of gas flow through the gas flow passages 26 is oriented at an angle of about 90 degrees to the overall gas flow direction. It wil...

third embodiment

[0066]FIGS. 10 and 11 illustrate a heat recovery device 110 according to the invention. The view of heat recovery device 110 in FIG. 10 is similar to that shown in FIG. 3; sectioned in a first horizontal plane, with the valve 12 in the bypass position, and showing the outline of heat exchanger 14 in dotted lines. FIG. 11 shows the gas flow conduit 16 of heat recovery device 110 in isolation. The heat recovery device 110 differs from heat recovery devices 10 and 100 in the orientation of its components. All the elements of device 110 are also included in devices 10 and 100, and have already been described above, and further description of these elements is unnecessary. The elements which are shared by heat recovery devices 10 and 110 are identified by like reference numerals in FIG. 10.

[0067]The heat recovery device 110 of FIGS. 10 and 11 achieves a similar benefit as the heat recovery device 100 described above, in that it substantially eliminates the portion of downstream conduit p...

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PUM

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Abstract

A heat recovery device comprises a gas flow conduit, a gas / liquid heat exchanger and a gas diverter valve provided in the gas flow conduit, the valve being movable between a bypass position and a heat exchange position. The gas flow conduit includes a divergent branch point at which it is divided into a bypass branch conduit and a heat exchange branch conduit. The bypass branch conduit bypasses the heat exchanger, and the heat exchange branch conduit includes an upstream conduit portion and a downstream conduit portion. The gas flow direction from the upstream conduit portion into the gas inlet opening of the heat exchanger diverges in a direction away from the overall gas flow direction, permitting the heat exchanger to be spaced away from the exhaust gas conduit.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application claims priority to and the benefit of U.S. Provisional Patent Application No. 61 / 916,336 filed Dec. 16, 2013, the contents of which are incorporated herein by reference.FIELD OF THE INVENTION[0002]The invention relates to devices for removing heat from gas streams, such as heat recovery devices for removing heat from motor vehicle intake and exhaust gas systems.BACKGROUND OF THE INVENTION[0003]The need to remove heat from gas streams arises in numerous applications. In motor vehicles, for instance, it may be necessary to remove heat from the intake and / or exhaust gas streams. For example, intake air (or “charge air”) requires cooling in some applications, for example in turbocharged or supercharged engines. In vehicles incorporating exhaust gas recirculation (EGR) or exhaust gas heat recovery (EGHR) systems, heat is removed from the exhaust gas stream. The heat removed from the intake or exhaust gas stream is typically tra...

Claims

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Application Information

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IPC IPC(8): F01N3/04
CPCF01N3/043F01N5/02F01N3/0205F01N2240/02F01N2240/36F01N2410/00Y02T10/12
Inventor GERGES, IHAB EDWARDCHEADLE, BRIAN E.
Owner DANA CANADA CORP