Even after 100 years of development of storage concepts, these storage containers still operate under temporarily increased emissions and associated fire risks.
Storage of volatile hydrocarbons in closed containers, without a floating cover, and instead with vapor balancing and
vapor recovery, which is also used, leads to a great deal of effort in the treatment of large amounts of vapor due to the daily β
breathingβ of the containers and is not attractive or not economical for large container volumes.
The storage of highly volatile hydrocarbons results in multiple problems that arise with existing storage facilities.
Multiple problems result from the storage of highly volatile hydrocarbons with existing storage facilities.
The first set of problems is vapor escaping in special operating situations, the
extreme heat-up of the contents of the storage containers on summer days, the unintentional introduction of air or vapors when filling the container (e.g., during ship unloading or from a pipeline), the introduction of overly warm storage products, and the
pressure release of supplied storage products.
The resulting excess vapors escape from
overpressure fittings and from the edge areas of the floating covers which in extreme cases can lead to lifting the cover off the stored liquid with the potential for serious damage to the storage container up to the risk of fire hazards.
A second set of problems is that the container volume cannot be completely utilized since the floating cover loses its emission-limiting effect as soon as the liquid level in the container drops below the support height of the floating cover with which the floating cover rests on the bottom of the container.
In this case, air from the
atmosphere replaces the removed storage liquid and, when the container is subsequently filled, leads to necessary vapor emissions, which can be up to one
kilogram of stored product per cubic meter of air.
A third problem to be mentioned is that, in order to minimize the emissions mentioned above in the context of the second set of problems, floating roof tanks (which do not have a fixed tank roof) are in particular provided with height-adjustable float roof supports with which the floating roof is supported on the bottom of the container when the liquid level is low.
The adjustment of the floating roof supports is associated with risks for the
assembly personnel as well as with fire hazards.
Frequently, concentric tubes that can slide in relation to each other (leg and supporting jacket tube) are used for the floating-roof supports, which corrode and are then difficult to move.
However, if additionally the tank has a fixed roof and an inner floating cover, the adjustability of the supports is often omitted, since the necessary work with a filled tank and a
closed space is already too high a risk.
A further, fourth set of problems can be observed in the fact that the gas space under the floating cover has to be degassed after a complete emptying of the container for an intended repair.
For larger containers, this work can take several weeks and leads to enormous costs and to safety risks.
Another, fifth set of problems is the fact that the enormous effort involved in completely emptying the containers not only entails enormous costs and risks, but also a major hindrance for a flexible reallocation of the tank space for a possible product change.