Frequency tuining of a rf-generator within a plasma process

US20170345618A1Active Publication Date: 2017-11-30COMET
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Patent Information

Authority / Receiving Office
US · United States
Current Assignee / Owner
Publication Date
2017-11-30

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Abstract

The invention describes a method of frequency tuning an electrical generator (100) for supplying electrical power to a plasma, wherein the method comprises a pulsed mode, the pulse mode comprising at least a high power pulse (314) comprising a high power level (304) and a low power pulse (312) comprising a low power level (302) different to zero power, the method comprising the steps of: --providing RF-power with a high power starting frequency set comprising at least one high power starting frequency (502, 504, 506) at the high power pulse (314) with a predefmed high power pulse shape; --providing RF-power with a low power starting frequency set comprising at least one low power starting frequency (512, 514) at the low power pulse (312) with a predefmed low power pulse shape; --determining a reflected high power at the high power starting frequency (502, 504, 506); --tuning the high power starting frequency (502, 504, 506) to a different first high power frequency if the reflected high power exceeds a high power threshold value such that the reflected high power decreases below the high power threshold value; --determining a reflected low power at the low power starting frequency (512, 514); --tuning the low power starting frequency (512, 514) to a different first low power frequency if the reflected low power exceeds a low power threshold value such that the reflected low power decreases below the low power threshold value. The invention further describes a corresponding electrical generator (100), plasma processing system and computer program product. The method, the electrical generator, the plasma processing system and the computer program product may have the advantage that the stability of the plasma with respect to repeated and essentially identical high and low power pulses is used to reduce the controlling effort and to check the stability of the plasma process.
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Description

FIELD OF THE INVENTION

[0001] The invention relates to a method of frequency tuning, a related electrical generator and plasma processing system and a corresponding computer program product.BACKGROUND OF THE INVENTION

[0002] US 2009 / 0284156 A1 discloses methods of tuning a plasma process and corresponding apparatus which may include an RF power supply having frequency tuning and a matching network coupled to the RF power supply that share a common sensor for reading reflected RF power reflected back to the RF power supply and a common controller for tuning each of the RF power supply and the matching network.

[0003] The proposed methods and corresponding apparatus are complex.SUMMARY OF THE INVENTION

[0004] It's thus an object according to a first aspect of the present invention to provide an improved method of frequency tuning a plasma process.

[0005] According to a first aspect a method of frequency tuning an electrical generator for supplying electrical power to a plasma is provided. The m...

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Embodiment Construction

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[0096]Various embodiments of the invention will now be described by means of the Figures.

[0097]FIG. 1 shows a principal sketch of an embodiment of an electrical generator 100. The electrical generator 100 comprises a control circuit 110 for controlling a power generator 150 for providing RF-power to a plasma chamber 220 shown in FIG. 2 via a generator interface 170.

[0098]The power generator 150 can provide RF-power at different RF-frequencies in the range from 0.1-200 MHz. The power generator 150 may comprise one or more sub-generators being adapted to provide RF-power in defined frequency ranges (e.g. one sub generator at 2 MHz and another sub generator with a variable frequency for providing RF-power in the frequency range between 95 MHz-105 MHz). The control circuit 110 comprises a processing device 112 (one or more processors or micro-processors), a memory device 114 (RAM, SSD, disc drive, optical storage device or the like), a power measurement device 116 for measuring forward...